Holding and sealing member and exhaust emission control device

a technology of sealing member and which is applied in the direction of machine/engine, mechanical equipment, separation processes, etc., can solve the problems of reducing the frequency of replacement of affecting the sealing effect, and affecting the quality of the exhaust gas treatment member, so as to improve the sealing effect and prevent the leakage of exhaust gas

Inactive Publication Date: 2007-02-01
IBIDEN CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0021] Since the above exhaust emission control device comprises the holding and sealing member having better sealing properties and a greater holding force as described above, leakage of exhaust gases is prevented even when the pressure loss of the exhaust gas treatment member is increased. Moreover, the exhaust gas treatment member is prevented from being pushed out of the metal shell by the pressure of exhaust gases. Therefore, the frequency of replacement of the exhaust gas treatment members can be reduced. That is, the operating life of the exhaust emission control device can be extended while increasing durability thereof.
[0022] In one embodiment of the present invention, the holding and sealing member is put in tight contact with the outer surface of the exhaust gas treatment member inside the metal shell, so that the holding and sealing member seals gaps between the metal shell and the exhaust gas treatment member.
[0023] The sheet member of the holding and sealing member included in the above exhaust emission control device may have any of the above-described characteristics. Further, the exhaust gas treatment member included in the above exhaust emission control device may be a catalyst carrier or an exhaust gas filter. If the exhaust gas treatment member is a catalyst carrier or an exhaust gas filter, the exhaust emission control device can achieve better gas sealing properties and a better performance for holding the catalyst carrier or the exhaust gas filter.
[0024] According to the above exhaust emission control device comprising the holding and sealing member of the present invention, the holding and sealing member can be easily attached to the exhaust gas treatment member. Moreover, the gas sealing properties and the performance for folding the exhaust gas treatment member can be improved because effects due to the difference between the circumferential lengths of the holding and sealing member on the outer surface side and the inner surface side are minimized.

Problems solved by technology

The exhaust emissions are beginning to have serious effects on the global environment because various substances contained in the exhaust emissions, especially from diesel engines, cause pollution.
However, with reference to FIG. 3A, these methods have a problem in that when the sheet member as the holding and sealing member is wound on, e.g., a cylindrical exhaust gas treatment member 20, “creases”18 are formed at the inner surface side of the holding and sealing member due to the difference between the circumferential lengths of the holding and sealing member on the inner surface side (the exhaust gas treatment member 20 side) and the outer surface side (the metal shell 12 side).
In that event, as the holding and sealing member loses the above-described functions, the exhaust gas treatment member 20 may drop off or may be damaged.
If the fiber diameter is increased, the problems with bulkiness of the sheet members and the problems with the creases formed in the wound sheet members will be more serious.

Method used

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  • Holding and sealing member and exhaust emission control device
  • Holding and sealing member and exhaust emission control device
  • Holding and sealing member and exhaust emission control device

Examples

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examples

[0063] The sheet member 24 was produced with the following steps.

[0064]

[0065] Silica sol was added to a basis aluminum chloride solution of Al / Cl=1.8 (atom ratio) containing 70 g of aluminum so as to have alumina-based fibers with a composition of Al2O3:SiO2=72:28, thereby preparing an alumina-based fiber precursor.

[0066] Then, an organic polymer, such as polyvinyl alcohol, was added to this alumina-based fiber precursor. The resulting solution was then concentrated so as to obtain a spinning solution. The spinning solution was spun with a blowing method.

[0067] The alumina-based fiber precursor was folded so as to obtain a laminated sheet. The laminated sheet went through a needling process with use of a needle board having needles with a density of 500 sets / 100 cm2 so as to obtain a sheet member 24. The sheet member 24 was heated from room temperature so as to be continuously heated at a maximum temperature of 1250° C. Thus, the sheet member 24 of alumina-based fibers having a w...

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Abstract

A holding and sealing member for use in an exhaust emission control device is disclosed that holds an exhaust gas treatment member. The holding and sealing member comprises a sheet member that is made of inorganic fibers and has a first surface and a second surface. The first and second surfaces are corrugated such that the corrugation height of the first surface is greater than the corrugation height of the second surface.

Description

BACKGROUND OF THE INVENTION [0001] 1. Field of the Invention [0002] The present invention relates to a holding and sealing member for use in an exhaust emission control device or the like, and an exhaust emission control device including the holding and sealing member. [0003] 2. Description of the Related Art [0004] Along with a significant increase of the number of vehicles from the beginning of the 20th century, the amount of exhaust emissions from internal combustion engines from vehicles has been rapidly increasing. The exhaust emissions are beginning to have serious effects on the global environment because various substances contained in the exhaust emissions, especially from diesel engines, cause pollution. [0005] Due to such circumstances, a variety of exhaust emission control devices have been developed and put into practical use. A typical exhaust emission control device includes a casing (metal shell) that is attached to an exhaust pipe connected to an exhaust gas manifol...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): F01N3/28B01D46/00B01D53/86D04H1/4209
CPCB01D53/9454Y02T10/22F01N2310/02F01N3/2853Y02T10/12F01N3/28F01N3/02
Inventor AGATA, MASANAO
Owner IBIDEN CO LTD
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