Method and apparatus for non-invasively measuring physical properties of materials in a conduit

Abstract

Methods and apparatus for non-invasive determination of one or more physical properties of a material in a conduit are presented. In one example, the method comprises initiating a vibration on a wall of the conduit at a first location, capturing a response to the vibration at the first location, capturing a response to the vibration at a second location, and determining at least one physical property of the material based on at least one of the captured responses at the first location and the second location.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS[0001]This application claims the benefit of and priority under 35 U.S.C. §119(e) to U.S. Provisional Patent Application Ser. No. 61 / 930,611 filed Jan. 23, 2014, which is hereby incorporated herein by reference in its entirety.BACKGROUND[0002]1. Field of the Invention[0003]Aspects of the present invention relate to systems and methods for non-invasively measuring physical properties of materials in a conduit and for measuring physical properties associated with materials flowing through a conduit.[0004]2. Discussion of Related Art[0005]The measurement of one or more physical properties of immobile or flowing materials is an indispensable part of many technological processes spanning a wide variety of industries that include, for example, chemical, pharmaceutical, petro and oil, food, building materials, and waste water. Density, viscosity, volumetric flow rate, and mass flow rate are physical properties of free-flowing materials that are consid...

AI Technical Summary

Benefits of technology

The patent describes an apparatus and method for measuring physical properties of a material flowing through a conduit. The apparatus includes a striker to initiate vibrations on the conduit wall, sensors to capture the vibration response at different locations along the conduit, and an analyzer to determine the velocity of the material based on the sensor responses. The method involves initiating vibrations, capturing responses at different locations, and using mathematical formulas to determine the velocity, dynamic viscosity, volumetric flow rate, mass flow rate, and kinematic viscosity of the material. The apparatus and method can be used in various settings, such as in partially filled or open conduits, and can be used to measure the level of material in the conduit.

Problems solved by technology

Density, viscosity, volumetric flow rate, and mass flow rate are physical properties of free-flowing materials that are considered challenging for non-invasive measurement.

Unfortunately, radiation-based methods suffer from a number of disadvantages.

For instance, density is typically a prime focus of such methods because radiation-based methods are generally not applicable to measurement of shear resistance-relating variables such as viscosity of liquids, coalescence of solid particles, or material flow rates.

Further, acquiring a license for the use of portable radiation-based density measurement devices may be burdensome and time consuming in certain jurisdictions and may require certified personnel to be trained and certified.

Moreover, these systems may perform with reduced accuracy for certain density ranges, such as those associated with light powder materials in the range from 20 to 150 g / L.

Additionally, radiation-based systems may require special design and operational effort to maintain a sufficient degree of safety and security.

Gravitation systems are limited in their applicability due to the problems with installation of the weight-measuring equipment which frequently utilize various load cell arrangements.

In addition, weight-measuring systems are not applicable to viscosity measurement.

Optical, non-invasive methods for density measurement may have limited use due to transparency requirements placed on the material to be measured.

However, conventional measuring methods that utilize ultrasound waves suffer from several disadvantages.

For example, ultrasound-based methods require a substantial amount of homogeneity of the filling material when used for density or viscosity measurements.

Thus, ultrasound-based technologies are not applicable to loose solids and heterogeneous liquids like mud, suspensions, pulp or slurry.

In addition, these methods require an ultrasound emitter / receiver attachment to the vessel wall.

Moreover, ultrasound-based methods are highly sensitive to disturbances affecting the speed of sound in the medium, e.g., temperature and flow variations.

Also, the amount of power consumed by an ultrasound transducer in providing a sufficient pulsation could limit the applicability of these methods.

Images