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Flat extruded aluminum multi-port tube whose inner surface is highly corrosion-resistant and an aluminum heat exchanger using the tube

a multi-port tube and aluminum heat exchanger technology, which is applied in the direction of tubular elements, coatings, lighting and heating apparatus, etc., can solve the problems of clogging the flow passage formed inside the tube, the deficiency of the brazing joint and the possibility of burst, and the inner surface corrosion of the flow passage, so as to improve the internal corrosion resistance, improve the freedom of design, and improve the effect of internal corrosion resistan

Inactive Publication Date: 2018-06-14
FURUKAWA SKY ALUMINUM CORP +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The present invention provides an extruded multi-port tube with flat surface shape that permits an increase in corrosion resistance of its flow passages. The tube is made by extruding an aluminum material comprising a conventional aluminum tube material and an aluminum sacrificial anode material having a lower potential to sacrifice the anode material to the inner surface of the passages. The sacrificial anode effect exhibits excellent internal corrosion resistance to the flow passages of the tube due to the exposure of the sacrificial anode portion. The flat extruded aluminum multi-port tube is suitable for use in heat exchangers and provides improved corrosion resistance. The invention also provides an aluminum heat exchanger with improved corrosion resistance using the flat multi-port tube.

Problems solved by technology

However, such configuration has a lot of joining points, giving rise to potential problems of brazing joint deficiency and possibility of burst due to an insufficient pressure-resistance.
Moreover, there is an inherent problem that a flux used in the brazing operation may cause clogging of the flow passages formed inside the tube.
This tube has an inherent problem of corrosion of the inner surfaces of the flow passages due to the cooling liquid.
Where corrosion holes penetrating a tubular wall (peripheral wall) of the tube are generated because of a progress of the corrosion, the function of the heat exchanger is lost completely.
However, such tube does not exhibit the sufficient corrosion-resistance with respect to the inner surface of the flow passages, failing to meet recent high demands for the corrosion-resistance.
Furthermore, since the tube is wholly made of the aluminum alloy of the specific composition, there is an inherent problem that the properties of the obtained tube are limited by the aluminum alloy having such specific composition.

Method used

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  • Flat extruded aluminum multi-port tube whose inner surface is highly corrosion-resistant and an aluminum heat exchanger using the tube
  • Flat extruded aluminum multi-port tube whose inner surface is highly corrosion-resistant and an aluminum heat exchanger using the tube
  • Flat extruded aluminum multi-port tube whose inner surface is highly corrosion-resistant and an aluminum heat exchanger using the tube

Examples

Experimental program
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Effect test

example 1

[0043]To produce flat multi-port tubes according to the invention, composite billets (a)-(h) were prepared, which billets comprise tube materials and sacrificial anode materials having compositions (%: by mass) shown in the following Table 1, and each of the composite billets was subjected to a hot extrusion so that flat multi-port tubes A-H were obtained. As Comparative Examples, a single-component billet (i) and a composite billet (j) having the compositions shown in Table 1 were produced as well so that flat multi-port tubes I and J were obtained by subjecting each of the billets to the hot extrusion. The obtained flat multi-port tubes A-J were then evaluated by the following (1) measurement of a range of formation of a sacrificial anode portion, (2) measurement of an electric potential and (3) evaluation of a corrosion-resistance.

TABLE 1Composition of billetKind ofTubeSacrificial anodebilletmaterialmaterialPresent(a)Al—0.4%CuAl—2%Zninvention(b)Al—0.4%CuAl—0.2%Zn(c)Al—0.4%CuAl—0....

example 2

[0067]As in Example 1, the composite billet (a) obtained in Example 1 was subjected to the hot extrusion using a plurality of porthole dies having a different size of portholes, so that the flat multi-port tubes AA to AH shown in the following Table 5, which tubes have eight rectangular holes (eight flow passages) shown in FIGS. 2A and 2B, were produced. The obtained various flat multi-port tubes were examined with respect to their transverse sections, and measured with respect to the thickness (Twi) of the internal partition wall portions (16b) in their central part in the width direction of the tube, the thickness (Twe) of the internal partition wall portions (16a) at their end portions in the width direction of the tube, the thickness (Tmin) of the thinnest part of the internal partition wall portions (16), and the width (Tb) of the upper and lower connecting parts (16c) of the internal partition wall portions (16). The result is shown in Table 5.

TABLE 5Structure of flat multi-po...

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Abstract

In this flat extruded aluminum multi-port tube, the corrosion-resistance, at inner surfaces of a plurality of flow passages independently and parallelly extending in the tube axial direction, is effectively enhanced. In a flat extruded aluminum multi-port tube 10 formed by an extrusion by employing an aluminum tube material and an aluminum sacrificial anode material having an electrochemically lower potential than the aluminum tube material, the aluminum sacrificial anode material is exposed to form a sacrificial anode portion 18 at least in a part of an inner circumferential portion in each of the plurality of flow passages 12.

Description

CROSS REFERENCE TO RELATED APPLICATION[0001]This application is a continuation of the International Application No. PCT / JP2016 / 073569 filed on Aug. 10, 2016, which claims the benefit under 35 U.S.C. § 119(a)-(d) of Japanese Application No. 2015-159193 filed on Aug. 11, 2015, and Japanese Application No. 2016-123855 filed on Jun. 22, 2016, the entireties of which are incorporated herein by reference.BACKGROUND OF THE INVENTIONField of the Invention[0002]The present invention relates to a flat extruded aluminum multi-port tube whose inner surface is highly corrosion-resistant, and an aluminum heat exchanger using the tube. Specifically, the invention relates to a flat extruded aluminum multi-port tube excellent in corrosion-resistance of inner surfaces of flow passages through which a cooling liquid is passed, which tube may be advantageously used as a heat transfer tube in a heat exchanger, in particular a heat exchanger for automobiles, such as an automobile air conditioner and a ra...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): F28F19/06B21C23/22F28F1/04F28F21/08C22C21/12C22C21/10
CPCF28F19/06B21C23/22F28F1/04F28F21/084C22C21/12C22C21/10B21C23/085C23F13/08F28F1/022C23F2201/00F28F2255/16C23F2213/32
Inventor NAKAMURA, SHINICHIYAMASHITA, NAOKINAGAO, SEIICHISHIBATA, SATOSHINAITOU, KAZUHISAOKINOTANI, TAKESHIICHIKAWA, SUSUMUITOH, AKIRA
Owner FURUKAWA SKY ALUMINUM CORP
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