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Pad clip for disc brake

a technology of disc brakes and pads, applied in the field of pads, can solve the problems of poor material yield, increased unused portion of metal plates constituting materials, poor blanking performance, etc., and achieve the effect of excellent blanking performance and low cos

Active Publication Date: 2011-06-14
AKEBONO BRAKE IND CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The present invention provides a pad clip for a disc brake that can stabilize the attitudes of an outer pad and an inner pad and is inexpensive and excellent in blanking performance. The pad clip is formed by bending a single sheet of metal plate and has engaging plate portion and a plurality of press pieces. The press pieces are folded to bend in directions in which they can press the outer pad and inner pad in the rotational direction of the rotor. The press pieces exert elastic forces directed to the inner side in the radial direction and the axial direction of the rotor. The pad clip is stable and can stabilize the attitudes of the outer pad and inner pad regardless of braking time or non-braking time. The press pieces are folded to bend in directions in which the more remote from the center portion in the rotational direction are directed to the outer side in the radial direction. The press pieces are also folded to bend in directions in which the more remote from the center portion in the rotational direction are directed to the inner side in the radial direction. This reduces the amount of projecting portions in the material plate and improves blanking performance.

Problems solved by technology

As a result, an unused portion of the metal plate constituting the material is increased (blanking performance is not good=yield of material is poor).
Therefore, a dimension of the material plate before being folded back is increased, and the blanking performance (yield) is further deteriorated.
Therefore, in punching a material plate from a metal plate constituting a material, it is unavoidable that the interval between contiguous material plates is increased, and the blanking performance (yield) is deteriorated.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

first exemplary embodiment

[0048]FIG. 1 through FIG. 4 show a first exemplary embodiment of the invention. Illustration and explanation of duplicated portions with the background art structures shown in FIG. 8, 9 are omitted or simplified and an explanation will be mainly given to a characteristic portion of the exemplary embodiments as follows.

[0049]In the first exemplary embodiment, respective two portions of projected portions 25, 25 projected to an outer side in a radial direction of the rotor 2 (refer to FIG. 8, 9, 11, 12) are formed at outer peripheral edges of middle portions in a rotational direction of pressure plates 13b, 13b constituting the outer pad 10b and the inner pad 11b. Further, through holes 26, 26 are respectively formed at the respective projected portions 25, 25. Further, at a portion proximate to an outer side in the radial direction of the outer peripheral edge of the rotor 2, pins 12, 12 constituting a caliper, not illustrated, and provided in a state of being made to bridge an outer...

second exemplary embodiment

[0059]FIGS. 5 through 7 show a second exemplary embodiment of the invention. A pad clip 14e of the second exemplary embodiment is formed with arm portions 31a, 31a provided with press pieces 28a, 28a at front end portions thereof respectively at positions remote from each other in the axial direction of the rotor 2 (refer to FIG. 8, 9, 11, 12). That is, the arm portions 31a, 31a are constituted by both end portions in the axial directions of an engaging plate portion 27a and portions proximate to both ends in the rotational direction of the rotor 2 for engaging the pad clip 14e with the pin 12 made to bridge an outer body portion 3b and an inner body portion 4b constituting a caliper 5b. Further, locking hook portions 34 are respectively formed at a middle portion in the axial direction and both end portions in the rotational direction of the rotor 2 of the engaging plate portion 27a. Therefore, the respective locking hook portions 34 are arranged between the respective arm portions...

third exemplary embodiment

[0065]Although according to the above-described respective exemplary embodiments, an explanation has been given of a case of applying the invention to the structure of hanging the outer pad and the inner pad by the pin made to bridge the outer body portion and the inner body portion, the invention is applicable also to a structure of supporting the two pads 10a, 11a by support members of the locking pins 36, 36 or the like formed at the two body portions 3a, 4a as in the second example of the background art structure shown in FIGS. 11 through 13. Further, in order to stabilize a state of bringing the respective elastic pieces and the end edges of the pressure plates into contact with each other regardless of a behavior of the two pads, progress of wear of the linings or occurrence of uneven wear without one side contact, the respective press pieces may be bent to project to the inner side in the radial direction at the center portion in the rotational direction of the rotor.

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PUM

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Abstract

The pad clip 14d is arranged between pins 12, 12 made to bridge an outer body portion and an inner body portion constituting a caliper and the two pads 10b, 11b. An engaging plate portion 27 is engaged with the respective pins 12, 12 without play. Press pieces 28, 28 formed by folding to bend both end portions in a rotational direction of the engaging plate portion in directions in which the more proximate to the two pads 10b, 11b, the more directed to an outer side in a radial direction are brought into elastic contact with outer peripheral edges of both end portions in a rotational direction of pressure plates 13b, 13b of the two pads 10b, 11b. Thereby, amounts of projecting portions in correspondence with the respective press pieces 28, 28 in a state of a material plate before being folded to bend from the engaging plate portion 27 can be restrained.

Description

[0001]This application claims foreign priority from Japanese Patent Application No. 2006-174780, filed on Jun. 26, 2006, the entire contents of which are hereby incorporated by reference.BACKGROUND OF THE INVENTION[0002]1. Field of the Invention[0003]The present invention relates to a pad clip, used in a disc brake of a vehicle, for preventing a pad from being rattled in non braking time and pulling the pad apart from a side face of a rotor in accordance with releasing braking.[0004]2. Related Art[0005]A disc brake is widely used for braking a vehicle. In braking by the disc brake, a pair of pads arranged on both sides in an axial direction of a rotor rotated along with a wheel is pressed to both side faces of the rotor by pistons. Although there are known such disc brakes having various structures in a background art, an opposed piston type disc brake provided with pistons on both sides of the rotor in a state of being opposed to each other achieves a stable brake force. Therefore,...

Claims

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Application Information

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Patent Type & Authority Patents(United States)
IPC IPC(8): F16D65/40
CPCF16D65/0977F16D2055/007
Inventor MORIO, TAKEFUMISASAKI, TAKAAKI
Owner AKEBONO BRAKE IND CO LTD
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