Winder controller for multiple gate drawing device
A multi-pass drawing and control device technology, which is applied in the direction of controllers with specific characteristics, adaptive control, electric controllers, etc., can solve the problem of wire breakage or wire stripping in the winder control device, which cannot meet the rapidity requirements and other problems, to achieve the effect of improving start-up performance, improving quick-stop performance, and reducing the amount of calculation
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Embodiment 1
[0030] refer to figure 1 , figure 2 , image 3 , Figure 4 , a winder control device for multi-pass drawing equipment, including a frequency converter, a motor, a winder, and a winder controller, the output of the frequency converter is connected to the motor, and the motor is connected to the winder through a transmission mechanism. A position sensor is installed on the winder, and a tuner for coordinating the working speed relationship of adjacent passes is installed between the finished product pass and the winder, and the winder controller 1 includes a winder deviation control module 2 , which is used to calculate the deviation control amount according to the position given value and actual feedback value of the tuner between the finished product pass and the winder, and its formula is as (2):
[0031] Δ G s = ( K sp + 1 ...
Embodiment 2
[0041] refer to figure 1 , figure 2 , image 3 , Figure 4 , the winder controller 1 of the present embodiment also includes a soft start control module 5, and the soft start control module 5 includes: a start setting unit 6, which is used to set the start of the winder when starting The given and feedback deviation of the position sensor is smaller than the actual deviation; the deviation reduction unit 7 is used to increase the given and feedback deviation within the set time limit, so that the given and feedback deviation is equal to the actual deviation. The deviation reduction unit 7 is an arithmetic increment unit, which is used to increase the given and feedback deviations by an equal amount within a set time.
[0042] The rest of the structure of this embodiment and the working process of the speed ratio adjustment module are the same as those of Embodiment 1.
[0043] The position of the tuner before the start of the drawing equipment winding machine is arbitrary...
Embodiment 3
[0052] The structure and working process of this embodiment are the same as those of Embodiment 2.
[0053] Take the 12-pass LZ12-560+SG800 wire drawing machine with 5.5mm incoming wire and 1.42mm outgoing wire as an example.
[0054] The transmission ratio of the finished product pass is 2.38, the transmission ratio of the winding machine is 2.04, select the speed ratio coefficient Ks=0.8, adopt the classic feedforward + PID control, and set the rapid stop time of the equipment to 6 seconds. When the wheel is empty (with an inner diameter of 400mm), the winding machine will break the wire; when the I-shaped wheel on the winder is full (the outer diameter is 800mm), the wire will fall after loosening. If the feed-forward + PID control modified by iterative algorithm is adopted, the I-shaped wheel on the winder will not break or fall off no matter whether the reel is empty or full, and the position of the tuner will basically remain unchanged.
[0055] Before adopting the star...
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