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High strength copper coated aluminum wire

A technology of copper-clad aluminum wire and copper layer, applied in the field of copper-clad aluminum wire, can solve the problems of high production cost, low tensile strength and high tensile strength, and achieve the effect of reducing product cost and solving easy fracture

Inactive Publication Date: 2009-01-14
杭州飞祥电子线缆实业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Audio and video cables, computer cables, audio coils and car cables, etc. require materials with good electrical conductivity, signal transmission performance and mechanical properties. In the past, pure copper wire braiding or aluminum alloy wire was generally used for coaxial cables. Weaving of shielded wires, but the density of pure copper wires is high and the production cost is high; while ordinary aluminum alloy wires cannot meet the requirements of high tensile strength and high elongation at the same time; copper-clad aluminum wires are made of inner core aluminum The rod is tightly wrapped with a fine-rolled copper strip for welding and stretching to form a thin copper-clad aluminum wire. Its performance and price are between pure copper wire and aluminum-magnesium alloy wire, and it has been widely used by enterprises.
However, since the copper-clad aluminum core currently available on the market is generally made of pure aluminum, its tensile strength is low, and it is easy to break during the process of weaving the shielding net.

Method used

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Examples

Experimental program
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Effect test

Embodiment 1

[0008] Example 1: This copper-clad aluminum wire is concentrically coated with a copper layer on the surface of the aluminum-magnesium alloy core, and the copper layer and the aluminum-magnesium alloy core are metallurgically bonded, wherein the magnesium content in the aluminum-magnesium alloy core is 1.0% to 1.2%, The content of Fe is less than 0.12%, the content of Si is less than 0.08%, the content of Cu is less than 0.002%, the content of Zn is less than 0.008%, and the rest is the aluminum content. The above is the weight ratio; the copper layer accounts for the core of the aluminum-magnesium alloy. 10-15% by volume.

Embodiment 2

[0009] Example 2: This copper-clad aluminum wire is concentrically coated with a copper layer on the surface of the aluminum-magnesium alloy core, and the copper layer and the aluminum-magnesium alloy core are metallurgically bonded, wherein the magnesium content in the aluminum-magnesium alloy core is 1.2% to 1.4%, The content of Fe is less than 0.12%, the content of Si is less than 0.08%, the content of Cu is less than 0.002%, the content of Zn is less than 0.008%, and the rest is the content of aluminum.

Embodiment 3

[0010] Example 3: This copper-clad aluminum wire is concentrically coated with a copper layer on the surface of the aluminum-magnesium alloy core, and the copper layer and the aluminum-magnesium alloy core are metallurgically bonded, wherein the magnesium content in the aluminum-magnesium alloy core is 1.4% to 1.6%, The content of Fe is less than 0.12%, the content of Si is less than 0.08%, the content of Cu is less than 0.002%, the content of Zn is less than 0.008%, and the rest is the content of aluminum.

[0011] The formula of the aluminum-magnesium alloy rod of the present invention and the indicators of the produced high-strength copper-clad aluminum wire: (see the following tables).

[0012] Mechanical properties table of aluminum rod (Table 1)

[0013] grade

Magnesium content (%)

Tensile Strength(Mpa)

Elongation (%)

Resistivity

Remark(%)

A198.7

1.0~1.2

155

15

≤0.04544

Contains 1.2

A198.5

...

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Abstract

This invention relates to a high strength copper-clad aluminium conductor, a copper layer wraps the surface of a MgAl alloy core coaxially and combines with it metallurgically, in which, the Mg content in the MgAl alloy core is 1.0%- 1.6%, Fe is smaller than 0.12%, Si is smaller than 0.08%, Cu is smaller than 0.002%, Zn is smaller than 0.008%, the rest is Al, said copper layer is 10-15% of the volume of the MgAl alloy core, which is advantaged that this invented high strength copper-clad Al conductor is mainly used in the weave of coaxial cable shield wires replacing that of the original pure Cu wires and the technology target is better than the stipulation standard for shield transmission materials in our national electronic industry.

Description

technical field [0001] The invention relates to the field of cables such as connecting wires and flat wires, and mainly relates to a copper-clad aluminum wire. Background technique [0002] Audio, video cables, computer cables, audio coils and car cables, etc. require materials with good electrical conductivity, signal transmission properties and mechanical properties. Originally, pure copper wire braided or aluminum alloy wire was generally used for coaxial cables. The braiding of shielded wire, but the density of pure copper wire is high and the production cost is high; and ordinary aluminum alloy wire cannot meet the high tensile strength and high elongation at the same time; copper-clad aluminum wire is made of inner core aluminum alloy wire. The rod is tightly wrapped with precision-rolled copper strips, welded and stretched to form copper-clad aluminum thin wires. Its performance and price are between pure copper wires and aluminum-magnesium alloy wires, and it has bee...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01B5/02H01B1/02C22C21/08
Inventor 谢校祥
Owner 杭州飞祥电子线缆实业有限公司
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