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Member for circuit board, method for manufacturing circuit board, and apparatus for manufacturing circuit board

A circuit substrate and a manufacturing method technology, applied in the field of manufacturing devices

Inactive Publication Date: 2010-01-06
TORAY IND INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, these are all methods of peeling the flexible film as a protective film from the product, and there is no description at all about peeling the flexible film on which the fine circuit pattern is formed without impairing the dimensional accuracy and flatness.

Method used

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  • Member for circuit board, method for manufacturing circuit board, and apparatus for manufacturing circuit board
  • Member for circuit board, method for manufacturing circuit board, and apparatus for manufacturing circuit board
  • Member for circuit board, method for manufacturing circuit board, and apparatus for manufacturing circuit board

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0204] As a flexible film, a polyimide film ("Capton" 100EN manufactured by Toray Dupon Co., Ltd.) having a thickness of 25 μm and a thickness of 300 mm×302 mm was prepared.

[0205] On the 1.1mm thick, 300mm square single-sided polished soda lime glass prepared as a reinforcing plate, apply UV-curable adhesive "SK Dyne" SW-22 at a ratio of 100:3 (weight ratio) with a metal die coater (Soken Chemical Co., Ltd.) and curing agent L45 (Soken Chemical Co., Ltd.) were mixed and dried at 80°C for 2 minutes. The thickness of the peelable organic substance layer after drying was made 2 μm. Next, a water vapor blocking film (a film in which a silicone resin layer is provided on a polyester film for easy mold release) was bonded to the organic substance layer, and stored for one week.

[0206] Use on glass with a peelable organic substance layer formed while peeling off the water vapor barrier film formed of the above polyester film and silicone resin layer Figure 17 The lamination d...

Embodiment 2

[0217] A circuit pattern was obtained in the same manner as in Example 1. Next, a model IC chip of 4 mm x 4 mm was heated to 385°C from the IC chip side with a flip chip bonder (Flip chip bonder) FC-70 (manufactured by Toray Engineering Co., Ltd.), The patterned connection pads are metal-connected, and the model IC chip is formed by arranging 60 gold-plated bumps as a row and 4 rows on a square at a pitch of 50 μm. The positions of the bumps of the model IC chip and the connection pads of the circuit pattern are well matched.

[0218] Next, a 20 wt % aqueous solution of polyvinyl alcohol was applied on the circuit pattern as a peeling auxiliary layer, and dried at 90° C. for 20 minutes. The thickness of the polyvinyl alcohol layer after drying was 20 μm.

[0219] In the same manner as in Example 1, the polyimide film with the circuit pattern to which the IC chip was connected was peeled from the glass substrate using the peeling device shown in FIG. 2( a ). But when image...

Embodiment 3

[0222] A circuit pattern was obtained in the same manner as in Example 1.

[0223] Next, solder resist SN-9000 (manufactured by Hitachi Chemical Co., Ltd.) was pattern-printed on the circuit pattern other than the connection pads by using a screen printing machine on the polyimide film formed with the circuit pattern. °C for 30 minutes. Furthermore, it heat-cured at 150 degreeC for 90 minutes, and formed the solder resist layer. The thickness of the solder resist after thermal curing was 20 μm.

[0224] Next, in the same manner as in Example 2, the IC chip and the connection pad of the circuit pattern were metal-connected. The positions of the bumps of the model IC chip and the connection pads of the circuit pattern are well matched.

[0225]In the same manner as in Example 2, the polyimide film with the circuit pattern to which the IC chip was connected was peeled from the glass substrate using the peeling device shown in FIG. 2( a ). The peeling angle between the reinfor...

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PUM

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Abstract

A circuit board-use member which uses a flexible film having a highly precise circuit pattern, a method for forming a circuit board composed of a flexible film having a highly precise circuit pattern, and an apparatus for forming the same.That is, the present invention relates to a circuit board-use member having a reinforcing plate, a removable organic layer, a flexible film having at least one circuit pattern on at least one of two surfaces, and a peeling-assist layer laminated in that order; a method for forming a circuit board by the steps of forming a circuit pattern on a surface of a flexible film which is adhered to a reinforcing plate with a removable organic layer interposed therebetween, the surface being opposite to that adhered to the reinforcing plate, and then peeling the flexible film, in which the flexible film is peeled away from the reinforcing plate while a peel angle is maintained in the range of more than 0 DEG to 80 DEG ; and an apparatus for forming a circuit board by peeling a flexible film from a flexible film substrate formed of a reinforcing plate and the flexible film which is provided with a circuit pattern and which is adhered to the reinforcing plate, the method having one of the following means: i) separation means for separating the flexible film from the reinforcing plate while the flexible film is being in contact with a curved support body; ii) curved separation means for separating the reinforcing plate from a support body for the flexible film while the reinforcing plate is being curved; and iii) moving means for relatively moving holding means and peeling means, the holding means for holding a circuit board-use member, the peeling means having a wedge-shaped peeling member for peeling the flexible film. he circuit board of the present invention can be preferably used for wiring boards for electronic devices, interposers for IC packaging, wiring boards for wafer-level burn-in socket and the like.

Description

technical field [0001] The present invention relates to a circuit board component using a flexible film having a high-precision circuit pattern, a method of manufacturing a circuit board made of a flexible film having a high-precision circuit pattern, and a manufacturing apparatus used in the manufacturing method. Background technique [0002] With the weight reduction and miniaturization of electronic products, higher precision of pattern formation on printed circuit boards is required. Since the flexible film substrate can be bent, it can be wired three-dimensionally and is suitable for the miniaturization of electronic products, so its demand is increasing. The TAB (Tape Automated Bonding) technology used for IC connection to liquid crystal display panels can obtain the highest fine pattern as a resin substrate by processing a long polyimide film substrate with a relatively narrow width, but the progress of miniaturization , is gradually approaching the limit. In miniat...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H05K3/00H05K1/02B65H29/64B65H41/00
Inventor 奥山太榛叶阳一林彻也赤松孝义
Owner TORAY IND INC