Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Method of producing electrode for titanium alloy vacuum consumable smelting directly added with high melting metal

A vacuum self-consumption smelting and high-melting-point metal technology, which is applied in the field of high-quality ingots without segregation, can solve the problems of high energy consumption, large investment in equipment, increased production processes, and material loss in production costs.

Inactive Publication Date: 2007-09-12
西安赛特金属材料开发有限公司
View PDF0 Cites 25 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

my country's conventional titanium alloy vacuum smelting technology has been explored and improved for decades, and the production process route is stable and the process method is mature. There are currently two main methods in the industrial smelting of titanium alloys containing high melting point elements: the first is to directly add high melting point elements. Electron beam cold hearth furnace smelting of metals has high yield and uniform composition, but there are disadvantages such as large investment in equipment, high energy consumption, high cost, complicated operation, and limited ingot weight. use this method
The second is to add an intermediate alloy containing high melting point elements for vacuum consumable arc melting. This melting method is simple in operation and uniform in composition, but it also has complex operations, low yield, and high cost, and it needs to be smelted in advance to produce high melting point elements. The master alloy, the master alloy can only be added after being processed into turning chips or block samples, and it is also limited by whether the high melting point elements can be effectively smelted and combined with other active elements, thus increasing the production process, production cost, material loss and other shortcomings

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method of producing electrode for titanium alloy vacuum consumable smelting directly added with high melting metal
  • Method of producing electrode for titanium alloy vacuum consumable smelting directly added with high melting metal

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0012] Grade 1 sponge titanium, aluminum beans and Φ35×2800mm Nb smooth round rods are used as raw materials, and the electrode is prepared according to the nominal composition Ti-45Al-10Nb (wt%). The electrode block is made of sponge titanium and aluminum beans. After the layers are arranged and pressed, the size of the electrode block is 300×130×90mm, and a semicircular electrode block with a surface groove of Φ35mm is welded into a single row of 8 sections with a length of 2800mm, and then Nb round rods are embedded in the groove. The electrode block is multi-point welded, and then the electrode block is covered and welded to form the whole electrode (see attached picture 1). The whole electrode mandrel and the electrode block are combined compactly, with a unit weight of 100Kg, which meets the requirements of a Φ280mm water-cooled copper ingot. The size requirements of the crucible for the electrode, the subsequent selection of a suitable vacuum consumable arc melting proce...

Embodiment 2

[0014] Grade 1 sponge titanium, industrial grade sponge zirconium and Φ35×2800mm Nb light round rod are used as raw materials, and the electrode is made according to the nominal composition Ti-13Nb-13Zr (wt%). The electrode block is made of sponge titanium and sponge zirconium. Arranged in layers and then pressed, the size of the electrode block is 300×130×65mm, and the surface groove is a semicircle of Φ35mm. The electrode blocks are welded into a single row of 8 sections with a length of 2800mm, and then Nb round rods are embedded in the groove. The head section and the electrode block are welded at multiple points, and then the electrode block is covered respectively and welded to form the whole electrode (see attached figure 1). The whole electrode mandrel and the electrode block are combined compactly, with a single weight of 160Kg, which meets the requirements of an ingot The Φ220mm water-cooled copper crucible has the size requirements for the electrode, and then selects...

Embodiment 3

[0016] Grade 1 sponge titanium, aluminum beans and Φ35×2800mm Nb smooth round rods are used as raw materials, and the electrodes are made according to the nominal composition Ti-6Al-7Nb (wt%). The electrode block is made of sponge titanium and aluminum beans. Pressed after layer arrangement, the size of the large electrode block is 300×130×80mm, one surface groove is a semicircle of Φ13mm, the other surface groove is a semicircle of Φ35mm, the size of the small electrode block is 300×130×40mm, and the electrode blocks are welded into a single A row of 8 sections with a length of 2800mm, and then embedded Nb round rods in the groove, and multi-point welding between the two end sections and the electrode block, and then correspondingly covering the electrode block and welding to form a whole electrode (see Figure 2). The combination of electrode mandrel and electrode block is compact, with a unit weight of 135Kg, which meets the size requirements of the Φ280mm water-cooled copper...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

This invented electrode is joint-welded by a directly pressed electrode block with a groove and a high melting point metal bar suitable for the shape of the groove of the electrode block on the basis of conventional preparation of electrodes with Ti alloy vacuum self-cost arc melting.

Description

technical field [0001] The present invention is a method for preparing electrodes for vacuum consumable smelting of titanium alloys directly added with high melting point metals. The method is used to manufacture consumable electrodes directly added with high melting point metals and a suitable vacuum consumable arc melting process can be smelted to achieve High-quality ingots with uniform composition and no segregation required by the ratio calculation. Background technique [0002] Titanium and titanium alloys have high strength, high specific strength, excellent corrosion resistance and biocompatibility, and have been widely used in many fields of national economy and social life. my country's conventional titanium alloy vacuum smelting technology has been explored and improved for decades. The production process is stable and the process method is mature. In terms of industrial melting of titanium alloys containing high melting point elements, there are currently two mai...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C22C1/02B22D21/06
Inventor 牛中杰杨冠军曹继敏王廷询杨华斌杨宏进高维娜
Owner 西安赛特金属材料开发有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products

Browse by: Latest US Patents, China's latest patents, Technical Efficacy Thesaurus, Application Domain, Technology Topic, Popular Technical Reports.

© 2024 PatSnap. All rights reserved.Legal|Privacy policy|Modern Slavery Act Transparency Statement|Sitemap|About US| Contact US: help@patsnap.com