Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Carbon based friction plates of powder metallurgy, and manufacturing technique

A technology of powder metallurgy and friction plates, which is applied in the fields of friction plates of mining equipment, automobiles, ships, and aircraft manufacturing. It can solve the problems of large dynamic and static friction coefficients and high costs, achieve high wear resistance, good material uniformity, and meet the needs of society. desired effect

Inactive Publication Date: 2007-12-26
张雯
View PDF0 Cites 5 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, asbestos-based friction materials were eliminated due to the discovery that the powder contained carcinogens; although copper-based friction materials are still in use today, the friction materials have a relatively large dynamic and static friction coefficient and high cost, which affects their wide application.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0012] Table 1 is the preferred embodiment of the present invention:

[0013] Element

the carbon

pink

iron

copper

tin

Dioxygen

Silicon

Manganese

Phenolic

resin

Glass

fiber

content

(%)

40

15

30

3

5

1.5

4

1.5

[0014] When manufacturing and processing friction plates, firstly mix the specially treated carbon powder, copper, iron, tin and other powders thoroughly according to the formula in Table 1, put them into the mixer for pre-alloying for 2~3 hours, and then add silicon dioxide , manganese, phenolic resin and glass fiber continue to mix, and add silica gel as a binder in the mixing, and the added elastic plasticizer and friction modifier are mixed evenly. Finally, put it into the mold, pressurize and press at a pressure of 1.5Mpa~2Mpa and a temperature below 200°C. Then cool.

[0015] In the above embodiments, the outstanding...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

This invention discloses a carbon-based friction disk for producing brake by powder metallurgy. The carbon-based friction disk is composed of: specifically treated carbon powder 20-40 wt.%, copper 15-30 wt.%, iron 5-15 wt.%, tin 2-5 wt.%, silicon dioxide 3-10 wt.%, manganese 0.5-2 wt.%, and phenolic resin 2-5 wt.%. The carbon-based friction disk has such advantages as high friction strength, uniform properties, simple process and low energy consumption.

Description

technical field [0001] The invention belongs to the friction material of the brake produced by the powder metallurgy method, and is especially suitable for the production of the friction plate of the plane, the automobile, the ship and the mining equipment. Background technique [0002] Early traditional friction materials include asbestos-based friction materials and copper-based friction materials. However, asbestos-based friction materials were eliminated due to the discovery that the powder contained carcinogens; although copper-based friction materials are still in use today, their wide application is affected by the relatively large dynamic and static friction coefficient and high cost. Contents of the invention [0003] The technical problem to be solved by the present invention is: to overcome the problems of the prior art, to provide a carbon-based friction material that strengthens the material matrix, enhances wear resistance, uses cheap raw materials to produce...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C22C45/00C22C30/00B22F3/02B22F3/14
Inventor 张雯
Owner 张雯
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products