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Aluminum enamel wire production method

A technology of aluminum enameled wire and production method, which is applied in the direction of manufacturing tools, wire processing, cable/conductor manufacturing, etc.

Active Publication Date: 2008-02-20
ROSHOW TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Chinese patent application for wire drawing method and device thereof (application number: 01109723.X) also talks about the cleaning method of wire, which mainly adopts matching measures to achieve the effect of cleaning during the production process of wire and cleaning. Not suitable for cleaning ordinary profiles

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] Example 1: Use the emulsion as a lubricant to obtain an aluminum-aluminum wire by wire drawing with a conventional process. The diameter of the aluminum-aluminum wire is 0.8 mm, and it is mechanically wiped, that is, a little cleaning solution is added to the cleaning felt, and then wiped with a felt. To clean the oil on the surface of the aluminum wire, the cleaning solution is a general-purpose cleaning solution containing alkylbenzene sulfonate. The cleaning solution basically breaks down the adhesion of the oil on the surface of the aluminum wire, which is convenient for subsequent cleaning.

[0026] Clean the aluminum material cleaned with the cleaning solution by ultrasonic wave, and set 4 input-type ultrasonic vibrating plates with a power of 1800W evenly in the ultrasonic cleaning tank. Vibration produces a large number of tiny bubbles around the aluminum material. When these tiny bubbles burst, they generate a strong impact and form a "cavitation effect", which ...

Embodiment 2

[0032] Example 2: Use the emulsion as a lubricant to obtain an aluminum-aluminum wire by wire drawing with a conventional process. The diameter of the aluminum-aluminum wire is 10mm, and it is cleaned mechanically, that is, a little cleaning solution is added to the cleaning felt, and then wiped with a felt For oil stains on the surface of aluminum wires, the cleaning solution is a general-purpose cleaning solution containing alkylbenzene sulfonate. The cleaning solution basically breaks down the adhesion of oil stains on the surface of aluminum wires, facilitating subsequent cleaning.

[0033] Clean the aluminum material that has been cleaned with cleaning solution by ultrasonic waves, and set two input-type ultrasonic vibrating plates with a power of 3000W evenly in the ultrasonic cleaning tank. Vibration produces a large number of tiny bubbles around the aluminum material. When these tiny bubbles burst, they generate a strong impact and form a "cavitation effect", which loos...

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Abstract

The utility model relates to a manufacturing method of aluminum enameled wires, in particular to a manufacturing process of aluminum enameled wires via ultrasonic cleaning. In the process, the drawn aluminum wire first undergoes mechanical cleaning, subsequent ultrasonic scrubbing in solution, again mechanical cleaning followed by rinsing with clean water; and once more mechanical cleaning, finally softening and drying. Aluminum enameled wires is produced after painting the dried aluminum wire. The aluminum enameled wire manufacturing method of the utility model and the continuous cleaning / scrubbing in particular has advantages of effective cleaning, wide application range, cleanness and environmental protection, not easy peel-off of the enameled wire.

Description

technical field [0001] The invention relates to a manufacturing method of an aluminum enameled wire, in particular to a manufacturing method of an aluminum enameled wire that uses ultrasonic waves to clean the metal wire. Background technique [0002] During the remanufacturing process of various metal wires, including cables and transmission lines, a large amount of impurities will be attached, which will cause the material surface attachments to fall off in the subsequent processing, and sometimes the corrosion of the wires is accelerated due to the formation of galvanic cells due to impurities. Especially the emulsion used in aluminum wire drawing is oil-soluble, and it is difficult to remove the oil on the surface of the aluminum wire by conventional methods. If the oil stain is not removed, it will directly affect the adhesion of the paint film. In the industry, "lubai" and "lululu" are often used to express. The insulation performance of the exposed aluminum enameled ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01B13/00H01B7/00B21C1/02B21C43/02B21F21/00B21F99/00
Inventor 鲁小均
Owner ROSHOW TECH
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