Process for smelting cleaning titan and titan alloy casting ingot
A titanium alloy and ingot casting technology, which is applied in the smelting field of clean titanium and titanium alloy ingots, can solve problems such as economic loss, high titanium alloy clutter, component fatigue failure, etc., achieve uniform chemical composition and reduce production costs
Examples
Embodiment 1
[0009] Smelting of industrial pure titanium TA2: Weigh 20kg of first-grade sponge titanium, press the first-grade sponge titanium into an electrode block, the electrode block weighs 20kg, weld the pressed electrode block into an electrode, and the electrode length is about 1500mm. The electrode is smelted into a Ф215mm ingot on the electron beam cooling bed melting furnace at one time, and the smelting vacuum degree is lower than 6×10 -2 Pa, the melting speed is 100kg / h, and the melting power is 200kW. The surface of the titanium ingot obtained by smelting is smooth and clean, without subcutaneous pores, cold shuts, etc. The solidification structure of titanium ingot is very good. The titanium ingot was forged into a Ф30mm bar, the surface was polished, and no TiN and WC inclusions were found through the ultrasonic flaw detection of the 0.8mm flat-bottomed hole.
Embodiment 2
[0011] Melting of TC4 alloy: According to the alloy composition requirements, weigh 1.356kg of Al-V master alloy, 0.918kg of Al bean, and 17.726kg of sponge titanium, mix the sponge titanium, Al-V master alloy and Al bean, and press it into an electrode block. The single weight of the electrode block is 20kg, and the pressed electrode block is welded into an electrode, and the length of the electrode is about 1500mm. The electrode is smelted into a Ф215mm titanium alloy ingot on the electron beam cooling bed melting furnace at one time, and the smelting vacuum degree is lower than 6×10 -2 Pa, the melting speed is 70kg / h, and the melting power is 180kW. The surface of the titanium alloy ingot is smooth and clean, without subcutaneous pores, cold shuts, etc. The solidification structure of titanium alloy ingot is very good, the center is equiaxed crystal, and the outer part is columnar crystal. The chemical composition is uniform. Titanium alloy ingots were forged into Ф30mm ...
Embodiment 3
[0013] Melting of TC11: According to the alloy composition requirements, weigh 0.712kg of Al beans, 1.078kg of Al-Mo master alloy, 0.513kg of Al-Si master alloy, 0.30kg of sponge zirconium, and 17.397kg of sponge titanium, and press them into electrode blocks after mixing. The single weight of the block is 20kg, and the pressed electrode block is welded into an electrode, and the length of the electrode is about 1500mm. The electrode is smelted into a Ф215mm titanium alloy ingot on the electron beam cooling bed melting furnace at one time, and the smelting vacuum degree is lower than 6×10 -2 Pa, the melting speed is 150kg / h, and the melting power is 300kW. The surface of the titanium alloy ingot is smooth and clean, without subcutaneous pores, cold shuts, etc. The solidification structure of titanium alloy ingot is very good, the center is equiaxed crystal, and the outer part is columnar crystal. The chemical composition is uniform. Titanium alloy ingots were forged into Ф3...
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Description
Claims
Application Information
- IPC
- C22C1/02; C22C14/00
- Inventors
- 张英明; 韩明臣