Multifunctional macromolecule filter material and preparation method thereof

A filter material and polymer technology, applied in the field of multifunctional polymer filter material and its preparation, can solve the problems of high finished product price, reduced output, and increased cost difference of filter cloth, and achieve the effect of low cost and high cost performance.

Inactive Publication Date: 2008-12-03
ANHUI YUANCHEN ENVIRONMENTAL PROTECTION SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The current filter materials mainly use fibers such as polyester, polypropylene, polyphenylene sulfide and polytetraethylene as raw materials. Generally, they are produced and processed by weaving and needle punching. Because of the waterproof, temperature resistance and corrosion resistance of various fibers , The price of raw materials and the difficulty of processing are different, resulting in an increase in the cost difference of the filter cloth produced.
For example, the raw material cost of polytetrafluoroethylene fibers is 20 to 30 times that of polyester fibers, and polytetrafluoroethylene fibers are prone to entanglement and static electricity during processing, resulting in reduced output and increased production costs in disguise , resulting in a relatively high price for its finished product
[0003] Due to the gradual increase in environmental protection requirements in my country in recent years, some high-temperature environments and environments with harsh acid-base levels or large water vapor components in the past were often solved by electrostatic dust removal, but the dust removal efficiency can only reach 95% and cannot meet the current requirements. Therefore, there is an urgent need to develop a filter material with composite properties that is resistant to high temperatures, can be used in an environment with certain acid-base components or water vapor components, and is in line with my country's economic and national conditions.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Multifunctional macromolecule filter material and preparation method thereof
  • Multifunctional macromolecule filter material and preparation method thereof
  • Multifunctional macromolecule filter material and preparation method thereof

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preparation example Construction

[0017] The preparation method of the present invention is as follows:

[0018] Needle-punching the mixed fiber and the base cloth, and then impregnated with liquid, singeing, and calendering to shape the finished product, wherein the mixed fiber includes glass fiber with a content of 70% to 85%, and the rest is aramid fiber, polyester One or more of the eight types of tetrafluoroethylene fiber, polyphenylene sulfide fiber, poly-p-phenylene benzobisoxazole (PBO) fiber, para-aramid fiber, ceramic fiber, stainless steel fiber, and copper fiber. Aramid fiber, polytetrafluoroethylene fiber, and polyphenylene sulfide fiber have the advantages of high temperature resistance and strong corrosion resistance, but the prices of the three are relatively high, and glass fiber is the main choice of raw materials.

Embodiment 1

[0020] 85% of glass fiber and 15% of polyphenylene sulfide fiber are used as the proportion, and then the polytetrafluoroethylene fiber woven fabric is used as the base fabric. In order to enhance the corrosion resistance and air permeability of the finished product, the ptfe film is covered on the finished product after being melted. At the same time, the ptfe film can also trap fine dust. Here, 15% polyphenylene sulfide fiber can be used with 15% aramid fiber, polytetrafluoroethylene fiber, poly-p-phenylene benzobisoxazole (PBO) fiber, para-aramid fiber, ceramic fiber, stainless steel fiber and Any one of the copper fibers can be substituted. The performance of the finished product will vary depending on the selected components.

[0021] The glass fibers are alkali-free glass fibers. Glass fiber has low cost and high strength, and selecting glass fiber as the main raw material of the method can minimize the production cost. However, due to the low cohesive force of glass f...

Embodiment 2

[0026] With 75% glass fiber, 24% aramid fiber, and 1% copper fiber as the proportion, the glass fiber woven fabric is used as the base fabric. After being needled by acupuncture equipment, it is impregnated, singeed, calendered and finalized. Here, replacing 1% copper fiber with 1% carbon fiber or 1% stainless steel fiber can also make the finished product have anti-static function. In addition, 24% aramid fiber can use any one of 24% polytetrafluoroethylene fiber, polyphenylene sulfide fiber, poly-p-phenylene benzobisoxazole (PBO) fiber, para-aramid fiber, ceramic fiber Instead, refer to Embodiment 1 for the remaining content of Embodiment 2.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention relates to a multifunctional polymer filtering material which comprises 70 to 85 percent of glass fiber, the balance being one or a plurality of aramid, polytetrafluoroethylene (PTFE) fiber, polyphenylene sulfide fiber, poly (p-phenylene-benzobisoxazole) (PBO) fiber, p-aramid, ceramic fiber, stainless steel fiber and copper fiber. The invention also discloses a method for preparing the multifunctional polymer filtering material. The method comprises the following steps: mixing the 70 to 85 percent of glass fiber and at least one of aramid, polytetrafluoroethylene (PTFE) fiber, polyphenylene sulfide fiber, poly (p-phenylene-benzobisoxazole) (PBO) fiber, para-aramid, ceramic fiber, stainless steel fiber, copper fiber into a synthetic fabric; and puncturing and shaping the synthetic fabric and a base fabric to obtain a finished product. The filtrating material produced by the method has the advantages of low cost, water proofing, temperature resistance, corrosion resistance and high performance to price ratio.

Description

technical field [0001] The invention relates to a polymer material, in particular to a multifunctional polymer filter material and a preparation method thereof. Background technique [0002] The current filter materials mainly use fibers such as polyester, polypropylene, polyphenylene sulfide and polytetraethylene as raw materials. Generally, they are produced and processed by weaving and needle punching. Because of the waterproof, temperature resistance and corrosion resistance of various fibers , The price of raw materials and the difficulty of processing are different, resulting in an increase in the cost difference of the produced filter cloth. For example, the raw material cost of polytetrafluoroethylene fibers is 20 to 30 times that of polyester fibers, and polytetrafluoroethylene fibers are prone to entanglement and static electricity during processing, resulting in reduced output and increased production costs in disguise , resulting in a relatively high price for i...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01D39/16D06M15/643D06M15/256D06M11/74D06M101/16D06M101/22
Inventor 徐辉张金宝梁运动左宗广陈志凌伦宏候现林李卫锋
Owner ANHUI YUANCHEN ENVIRONMENTAL PROTECTION SCI & TECH
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