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Technique for manufacturing frequency conversion varnished wire

A production process and technology of enameled wire, applied in the direction of organic insulators, conductor/cable insulation, electrical components, etc., can solve the problems of accelerated insulation aging, shortened service life of motors, and failure to meet service conditions, etc., to prolong service life and excellent durability Corona performance, the effect of slowing down the aging phenomenon of insulation

Inactive Publication Date: 2008-12-17
JIANGSU DAZHONG ELECTRIC MOTOR
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The advent of the frequency converter with gradually improved performance, with its good output waveform and excellent performance-price ratio, makes it increasingly expand the market for AC speed regulation, so that AC frequency conversion speed regulation motors are widely used; Under the circumstances, the insulation of the enameled wire is prone to partial discharge and corona phenomenon of space charge accumulation, which accelerates the aging of the insulation and shortens the service life of the motor. The service life of many AC variable frequency motors is only 1-2 years, and some even only a few weeks or even The enameled wire of the motor is damaged during the trial operation, and the damage usually occurs between turns, that is to say, our ordinary enameled wire cannot meet the conditions of use of our three-phase asynchronous AC variable frequency speed regulating motor

Method used

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Embodiment Construction

[0006] The production process of the frequency conversion enameled wire of the present invention, process steps are as follows: (1) unwinding: the soft state copper rod of 2.600mm is inspected qualified, and the inspection item is resistance, twisting, resistivity, and after inspection, be placed on the ceramic ring of unwinding stand vertically Below; (2) Wire drawing: according to a certain ratio of drawing dies, use drawing dies of 2.555mm, 2.269mm, 2.017mm, 1.794mm, 1.598mm, 1.423mm, and 1.310mm to gradually draw wires, and draw 2.600mm copper rods into The required specification wire, so that the diameter error of the copper wire is between +0.013 and -0.004; (3) Cleaning: lead the drawn specification wire to the cleaning water tank, and clean the surface of the specification wire with the cleaned water (4) Annealing: Anneal the cleaned specification wire from the upper layer of the annealing furnace through the lower layer at a speed of 22m / min. The temperature of the upp...

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PUM

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Abstract

The invention discloses a production process of a frequency conversion lacquered wire. The process comprises the following steps: (1) paying off; (2) wire drawing; (3) cleaning; (4) annealing; (5) cooling; (6) varnishing, backing and cooling: firstly the surface of a norm wire is coated with 10 passes of the frequency conversion polyester paint, and then, 3 passes of polyamide-imide paint, after the surface is coated with each pass of paint, backing and cooling are performed, then the surface is coated with the next pass of the paint, the backing is performed from the lower layer to the upper layer during the process of backing, the temperature at the inlet of a baking oven is 220 DEG C, the temperature in the lower layer is 330 DEG C, the temperature is 330 DEG C before the primary catalyzing is performed, and the supplementary heat temperature is 430 DEG C after the catalyzing is performed; (7) lubricating; and (8) wire winding. By adopting the production process, the lacquered wire can be guaranteed to achieve the good corona resistance, thereby the insulation aging phenomena can be slowed down, and the service life of the motor can be prolonged.

Description

technical field [0001] The invention relates to a production process of an enameled wire, in particular to a production process of a variable frequency enameled wire. Background technique [0002] With the rapid development of power electronics technology and new semiconductor devices, AC speed regulation technology has been continuously improved and improved. The advent of the frequency converter with gradually improved performance, with its good output waveform and excellent performance-price ratio, makes it increasingly expand the market for AC speed regulation, so that AC frequency conversion speed regulation motors are widely used; Under the circumstances, the insulation of the enameled wire is prone to partial discharge and corona phenomenon of space charge accumulation, which accelerates the aging of the insulation and shortens the service life of the motor. The service life of many AC variable frequency motors is only 1-2 years, and some even only a few weeks or even...

Claims

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Application Information

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IPC IPC(8): H01B13/00H01B13/16H01B3/42H01B3/38
Inventor 吴刚
Owner JIANGSU DAZHONG ELECTRIC MOTOR
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