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Preserved beancurd white blank automatic production method

A production method and technology for milk white blanks, which are applied to the automatic production of fermented bean curd blanks and the production field of fermented bean curd blanks, can solve the problems of high labor cost, high labor intensity, inconsistent pressing time, etc., so as to improve labor efficiency and reduce labor intensity. , the effect of a good working environment

Active Publication Date: 2008-12-24
北京王致和食品有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] But at present, the production of fermented bean curd blanks still continues the traditional purely manual and empirical operation. Each operator has a large vat, and uses experience to perform operations such as ordering pulp, nourishing brains, breaking brains, and squeezing, and holding a large scoop. Scooping and pouring the bean brains onto the pressing board, I was tired and sweaty every day, and the labor intensity was very high
At the same time, there are also some outstanding problems as follows: firstly, manual dosing is an empirical operation, the concentration of soy milk is unstable, the amount of brine added to each vat is different, the time for raising brains is different, the time for breaking brains is different, and the pressing time is inconsistent, etc. These factors will lead to the uncertainty of the specifications, water content, texture (hardness, elasticity, toughness, etc.) of fermented bean curd blanks, etc., which directly affect the quality of the final product of fermented bean curd, bringing product quality unstable
Secondly, manual operations by a large number of personnel will also bring uncertainty to product hygiene, such as the appearance of foreign objects, etc., and some cross-contamination will also occur
Finally, manual production of bean curd blanks, a large number of manual operations also cause problems such as low production efficiency, high labor costs, and high labor intensity.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] Embodiment 1 Red square fermented bean curd white base production method:

[0023] After 50 kg of soybeans are screened, washed, and soaked, they are ground into a paste, and the amount of water added is controlled by a flow meter to 400 liters. Grind the paste through the cooking tank at 100°C, after 5 minutes of boiling, use the screw extruder to separate the pulp and dregs, and discharge the bean dregs. The concentration of the soy milk is controlled at 10% solid content, and the temperature is controlled at 85°C. The moisture content is 71%. 30 liters of soya-bean milk are quantitatively injected in the soya-bean milk tank through the automatic rotary type ointment machine, and the concentration of adding 1.3% (accounting for total soya-bean milk amount) is 12% bittern. When ordering pulp, it is required to stir up and down twice, and the speed of bittern is controlled at 80ml / s. After the pulp is ordered, the brain is broken twice, respectively for 3 minutes and 8...

Embodiment 2

[0026] Embodiment 2 The production method of green square fermented bean curd white base:

[0027] After 50 kg of soybeans are screened, washed, and soaked, they are ground into a paste, and the amount of water added is controlled by a flow meter to 500 liters. The paste is ground through the cooking tank at 100°C, and after 5 minutes of boiling, the screw extruder is used to separate the pulp and dregs, and the bean dregs are discharged. The concentration of the soy milk is controlled at a solid content of 7.5%, and the temperature is controlled at 90°C. The separated bean dregs The moisture content is 68%. 30 liters of soya-bean milk are quantitatively injected into the soya-bean milk tank through an automatic rotary pointing machine, and 0.8% (accounting for the total soya-bean milk amount) concentration of 12% bittern is added. When ordering pulp, it is required to stir up and down twice, and the speed of bittern is controlled at 100ml / s. After the pulp is ordered, the br...

Embodiment 3

[0030] Embodiment 3 The production method of the white base of red square fermented bean curd:

[0031] After 50 kg of soybeans are screened, washed, and soaked, they are ground into a paste, and the amount of water added is controlled by a flow meter to 450 liters. The paste is ground through the cooking tank at 105°C, and after 3 minutes of boiling, the pulp and dregs are separated by a screw extruder, and the bean dregs are discharged. The concentration of the soy milk is controlled at a solid content of 11%, and the temperature is controlled at 95°C. The separated bean dregs The moisture content is 75%. 30 liters of soya-bean milk are poured into the soya-bean milk tank quantitatively through an automatic rotary pointing machine, and 1.5% (accounting for the total soya-bean milk amount) concentration of 11% bittern is added. When ordering the pulp, it is required to stir up and down twice, the speed of the bittern is controlled at 90ml / s, and the brain is broken twice aft...

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PUM

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Abstract

The invention relates to a tofu automatic production method which comprises the following steps: soybean is ground into paste after being screened, cleaned and soaked; after siruping, a screw extruder is used to separate paste residue and eliminate bean dregs; the obtained soya-bean milk is coagulated by an automatic rotary coagulating machine; after twice of effort, a vacuum pump is used to continuously extract bellow slurry water by sections; the bean curd obtained after the yellow slurry water is extracted is pressed by an automatic pressing machine, to obtained the shaped tofu. The production method of the invention has the advantages of quantitatively controlling all process parameters, such as the soya-bean milk, coagulator, spicing, pressing, etc., realizing standardized and automated operation as well as quantitative control, replacing manual operation of workers with automatic machines and equipments, reducing poor batches, improving product quality, ensuring product sanitation and stabilizing product quality, relieving employees from traditional heavy physical labor by implementing the automatic production method, reducing labor intensity, improving labor efficiency, and creating good working environment for the employees.

Description

technical field [0001] The invention relates to a production method of fermented bean curd base, in particular to an automatic production method of fermented bean curd base, belonging to the technical field of food processing. Background technique [0002] Fermented bean curd is a unique national fermented soybean product in my country. It is a cheese-type product made from the curd of soybean milk and fermented by microorganisms. It has always been famous in the forest of food culture in the world for its rich nutrition and unique flavor. special status. Many people in Europe and America call it "Chinese Cheese". [0003] But at present, the production of fermented bean curd blanks still continues the traditional purely manual and empirical operation. Each operator has a large vat, and uses experience to perform operations such as ordering pulp, nourishing brains, breaking brains, and squeezing, and holding a large scoop. Scooping and pouring the bean brains onto the press...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A23L1/202A23C20/02A23L1/22A23L11/45A23L27/00
Inventor 王家槐陈红宣贾长斌张闫华王丽英陈宏周浩栾茂军
Owner 北京王致和食品有限公司
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