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Impact resistant optical waveguide and method of manufacture thereof

An optical waveguide, wavelength technology, applied in the direction of light guide, optics, optical components, etc., can solve the problem of increasing the cost of the sensor in the process steps

Inactive Publication Date: 2012-05-09
DOW CORNING CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

A disadvantage of sensors fabricated from such waveguides is that additional connectors are required to secure components of the sensor, such as the radiation source and the detector at the end of the waveguide
This increases the process steps and the cost of manufacturing the sensor

Method used

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  • Impact resistant optical waveguide and method of manufacture thereof
  • Impact resistant optical waveguide and method of manufacture thereof
  • Impact resistant optical waveguide and method of manufacture thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0053]By mixing 60g Base, 115g dimethylvinylsiloxy terminated poly(dimethylsiloxane / phenylmethylsiloxane), 3.9g crosslinker, 2.4g chain extender, 0.013g catalyst and 0.03g Surfynol 61, to prepare a core composition. Base contains 32% hexamethyldisilazane treated fumed silica and 68% has a refractive index range of 1.465-1.475, a viscosity range of 1425-2600cSt at 25°C and a vinyl content range of 0.67-0.78 % of phenylmethylvinylsiloxy terminated poly(dimethylsiloxane / phenylmethylsiloxane). The crosslinking agent is a Si-H content range of 0.71-0.85% and a viscosity of 5cSt (mm 2 / s) of trimethylsiloxy-terminated poly(dimethylsiloxane / methylhydrogensiloxane). The chain extender was dimethylhydrogensiloxy terminated polydimethylsiloxane available from Gelest Inc. The catalyst was a mixture containing 0.8% platinum and tetramethyldivinylsiloxane. Surfynol 61 is 3,5-dimethyl-1-hexyn-3-ol available from Nissan Chemical Industry Co., Ltd.

[0054] The mixture was first degassed...

Embodiment 2

[0057] By mixing 60g Base, 115g dimethylvinylsiloxy terminated poly(dimethylsiloxane / phenylmethylsiloxane), 3.9g crosslinker, 2.4g chain extender, 0.013g catalyst and 0.03g Surfynol 61, to prepare a core composition. Base, crosslinking agent, chain extender, catalyst and Surfynol are the same as in Example 1.

[0058] The mixture was first degassed under vacuum ( Inside Laboratory Tubing. The resulting article was placed in an oven and heated at 150° C. for 1 hour to prepare a waveguide. Remove the waveguide from the oven and cool to room temperature. Remove the core 0.5 cm from the end with a spatula. Fill the tube with a few drops of the uncured mixture prepared above. The article was vacuum degassed again. Fill the end of the pipe again with the uncured mixture. A 3 mm diameter LED light source obtained from Fiber Optic Products, Inc. was pushed into the tube. The resulting article was placed in an oven and heated for 30 minutes. This fixes the LED within the result...

Embodiment 3

[0062] A 36 cm long SILASTIC manufactured by Dow Corning Corporation was filled with the core composition Laboratory Tubing (1 / 4"ID, 3 / 8"OD). By mixing 60g Base, 115g dimethylvinylsiloxy terminated poly(dimethylsiloxane / phenylmethylsiloxane), 3.9g crosslinker, 2.4g chain extender, 0.013g catalyst and 0.03 g Surfynol 61, to prepare the core composition. Base, crosslinking agent, chain extender, catalyst and Surfynol are the same as in Example 1. The mixture was first degassed under vacuum (<20 Torr) at room temperature. The syringe is then filled with this substance and used to push into the tubing. Push 3mm LED light emitters and detectors (from Radio Shack) into each end of the tube. The tubing was placed in an oven and heated at 150°C for 1 hour.

[0063] Compression distance (mil)

Output power(mW)

0

538

20

466

40

394

60

328

80

265.8

100

207.2

120

158.8

...

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Abstract

An impact resistant waveguide includes a clad surrounding a core. A reinforcing filler is incorporated in a curable silicone composition used to prepare the core, thereby imparting impact resistance to the core. A method of manufacture of the waveguide includes injecting the curable silicone composition into a clad made of silicone elastomeric tubing and thereafter curing the curable silicone composition.

Description

[0001] cross reference [0002] This application claims the benefit of US Provisional Patent Application Serial No. 60 / 764,196, filed February 1, 2006. US Provisional Patent Application Serial No. 60 / 764196 is hereby incorporated by reference. technical field [0003] The present invention relates to shock resistant optical waveguides and methods for their efficient manufacture. Background technique [0004] Sensors are known which comprise a waveguide consisting of a core and a cladding, each of which is made of an elastomeric material. Such a sensor may include a light emitting device and a light receiving device each connected to an end of the optical waveguide. Either the core or the cladding or both may be transparent, with the core having a slightly higher refractive index than the cladding. Both the core and the cladding may be made of synthetic rubber or gel. [0005] Compositions for use in the preparation of waveguides are disclosed, for example, in US Patent 4...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G02B6/138C08L83/04
CPCC08G77/70C08G77/20G02B6/02033C08G77/12C08L83/04G02B1/046C08L83/00G02B6/00
Inventor J·德格鲁特S·埃文斯P·罗U·珀尼兹K·苏
Owner DOW CORNING CORP