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Application of laser heat treatment technology in marine diesel cylinder liner

A marine diesel engine and laser heat treatment technology, which is applied in the application field of laser heat treatment technology in marine diesel engine cylinder liners, can solve the problems of increased inner hole wear, poor anti-cavitation performance, accidents, etc., and achieves small deformation and good sealing. and matching performance, the effect of improving wear resistance and anti-cavitation performance

Inactive Publication Date: 2009-03-18
韦星野
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The traditional low-alloy cast iron and alloy cast iron marine diesel engine cylinder liner, after a period of use, the wear of the inner hole increases, a large gap occurs between the cylinder wall and the piston, and the seal is not tight, resulting in leakage and a decrease in engine power. In severe cases, the working performance will be lost, and the anti-cavitation performance is poor. Once the cylinder liner is broken down by cavitation, it will cause accidents

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  • Application of laser heat treatment technology in marine diesel cylinder liner

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Embodiment Construction

[0009] 1. Preparation before phosphating

[0010] Before phosphating of the finished cylinder liner, the inner hole must have a relatively high roughness, the smoother the better, and it must be cleaned before phosphating.

[0011] 2. Phosphating

[0012] In order to fully absorb the laser scanning, the cylinder liner must be phosphated black, and the depth of the black must be consistent, otherwise the quality of the laser scanning will be affected.

[0013] (1) Cleaning with hot water detergent

[0014] Mix 3%-5% cleaning agent (powder) with water, heat the water to 60°C-80°C, then put the cylinder liner into the water and soak for 15 minutes.

[0015] (2) hot water washing

[0016] Heat the water to 75°C-100°C, put the cylinder liner into the pool and soak for 4-5 minutes.

[0017] (3) Phosphating

[0018] According to the product requirements, mix the phosphating solution and water in a certain proportion, heat it to 110°C-115°C, put the cylinder liner into the phosph...

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Abstract

The invention relates to application of a laser heat treatment technology in a cylinder sleeve of a marine diesel engine, in particular to application of a laser heat treatment technology in the configuration of a large-scale ocean marine diesel engine, that is a laser irradiation quenching technology is adopted to carry out heat treatment on the inner furnace of the cylinder sleeve of the marine diesel engineer so that the surface of the inner wall of the cylinder sleeve obtains a hardening layer with certain hardness and depth and improves the wearing resistance and the anti-cavitation property of the inner wall of an oil cylinder; the deformation amount of laser treatment is between 1 / 20 and 1 / 30 of the deformation amount of the prior heat treatment; the deformation amount is small, basically keeps the original state of the cylinder sleeve before quenching and has good sealing and pair matching performances with a piston ring; the largest hardness value of laser quenching is HRC66 and is higher than the hardness value HRC54 after the prior quenching; the depth of a quenching layer reaches between 3 and 3.5 millimeters, and the width is between 2 and 2.5 millimeters; therefore, the cylinder sleeve reaches the requirements on high wearing resistance and anti-cavitation property.

Description

technical field [0001] The invention relates to the application of a laser heat treatment technology in a cylinder liner of a marine diesel engine, and is especially suitable for the configuration of a large ocean-going ship diesel engine. Background technique [0002] The traditional low-alloy cast iron and alloy cast iron marine diesel engine cylinder liner, after a period of use, the wear of the inner hole increases, a large gap occurs between the cylinder wall and the piston, and the seal is not tight, resulting in leakage and a decrease in engine power. In severe cases, the working performance will be lost, and the anti-cavitation performance is poor. Once the cylinder liner is broken down by cavitation, it will cause accidents. Contents of the invention [0003] The invention uses laser radiation quenching technology to heat-treat the inner surface of the cylinder liner of the marine diesel engine, so that the surface of the inner wall of the cylinder liner obtains a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21D1/09
Inventor 韦星野
Owner 韦星野
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