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Method for producing sample-piece mold using cement

A cement and sample technology, applied in the direction of manufacturing tools, forming tools, metal processing equipment, etc., can solve the problems of high cost of low melting point alloys, lack of heating equipment, and high resin prices, reducing the workload of CNC machining, The effect of easy to purchase, easy to purchase

Inactive Publication Date: 2009-04-29
四川集成天元模具制造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Cast iron sample molds have the advantages of long life, but they have the disadvantages of long cycle time, complete CNC machining of convex and concave model surfaces, and high manufacturing costs; machinable resin has short cycle time, but the resin price is relatively expensive, and it also requires complete surface CNC machining Disadvantages of processing
Although low-melting-point alloy sample molds do not need CNC processing, the cost of low-melting-point alloys is expensive and heating is required during the production process. However, general stamping mold manufacturers do not have heating equipment, which is not easy to promote widely.

Method used

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Embodiment Construction

[0011] The invention discloses a method for making simple molds for automobile samples by using cement. The method has the advantages of easy material procurement, fast cycle time and low cost.

[0012] First of all, a simple punch is processed by numerical control, and then a wax sheet with the same thickness as the stamping plate material is pasted on the punch. Then cast the matrix of the die, and reserve about 30 mm of space during casting as the filling space for subsequent cement. Afterwards, the upper and lower sides of the cast die base are processed parallel to each other, and the die base is placed on the horizontal platform, and the die base is placed on the platform. Buckle the convex mold pasted with the wax sheet on the matrix of the concave mold, connect and fix it into a combination, and then turn it over as a whole. Then pour it with high-strength quick-drying cement. After the pouring is completed, place it for a period of time and wait for the cement to so...

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PUM

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Abstract

The invention relates to a method for manufacturing an automobile sample mould by cement, which is used for automobiles and includes the following steps: a. a simple convex model is processed by using the traditional method and a wax sheet with the same thickness of a stamping plate material is pasted on the convex model; b. a concave model matrix is casted, a space about 30mm is reserved as the space for filling post cement; c. the upper surface and the lower surface of the casted concave model matrix is flat-processed to be parallel; d. the concave model matrix is placed on a platform, and the convex model pasted with the wax sheet is buckled on the concave model matrix so as to form an assembly by connection and fixing, and then the assembly is turned over; e. high-strong alumina cement is used for pouring; and f. the assembly is placed for a period of time, and after the solidification formation of the cement, the convex model is detached, the modeled surface of the cement is polished, and then a concave model body with the matrix of casting and modeled surface of cement is obtained The method shortens the manufacturing period of the mould and reduces costs of manufacturing and materials.

Description

technical field [0001] The invention relates to the manufacture of automobile moulds, in particular to a method for making simple molds for automobile prototypes by using cement. Background technique [0002] Most cars have to make prototypes for road tests, collisions and many other tests before they officially enter production, and use the test data to correct the design parameters of the vehicle. The prototype mold developed for the prototype car requires the characteristics of short production cycle, simple structure and low cost. At present, the usual practice in the industry is to only make simple molds for molding, and other processes to complete sample production through laser cutting and manual assistance. At present, the basic methods for most automobile mold manufacturers to make simple molding molds are to adopt three methods: integral cast iron, machinable resin as the molding surface, and low melting point alloy as the molding surface. Cast iron sample molds ...

Claims

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Application Information

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IPC IPC(8): B21D37/10B21D22/02
Inventor 王安兵万德军伍玉学刘毅刘开伟何长海
Owner 四川集成天元模具制造有限公司
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