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Method for preparing super-tough and high rigidity polystyrene nano composite material

A technology of polystyrene nano- and nano-composite materials, which is applied in the field of preparing super-tough and high-rigidity polystyrene nano-composite materials, which can solve the problems of large dispersed phase size and achieve the effects of small impact, simple equipment and high production efficiency

Inactive Publication Date: 2009-04-29
SHIYAN FEINAKE TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Usually, for the pair of incompatible polymers, PPS and PA66, although under the action of mechanical or other external forces, the dispersed phase will temporarily form a smaller size in the matrix phase, but when the external force is removed, the dispersed The phase tends to re-agglomerate, especially when heated, the size of the dispersed phase increases significantly

Method used

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  • Method for preparing super-tough and high rigidity polystyrene nano composite material
  • Method for preparing super-tough and high rigidity polystyrene nano composite material
  • Method for preparing super-tough and high rigidity polystyrene nano composite material

Examples

Experimental program
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Effect test

Embodiment 1

[0023] First, 100 parts of Na-montmorillonite was stirred in 1000 parts of water at high speed for 2 hours to form a stable suspension system. Then 30 parts of cetyltrimethylammonium bromide were added to the suspension and stirring was continued for 2 hours. After the ion exchange reaction was completed, the suspension was allowed to stand for 24 hours to fully precipitate, and the supernatant was removed to obtain a sludge-like mixture, and then 40 parts of bisphenol A type epoxy resin ARALDITEGY240 (manufactured by CIBA-GEIGY company, molecular weight 340-380, Epoxy value 0.52-0.56) was added into the muddy mixture and stirred thoroughly for 2 hours. Finally, it is dehydrated and dried, and the product is crushed to a particle size of 200-400 meshes to obtain a co-intercalation organic montmorillonite.

[0024] On a twin-screw extruder with a diameter of 30 mm, 0.5 parts of co-intercalated organic montmorillonite and 100 parts of polystyrene (brand name 666D, injection mol...

Embodiment 2—3

[0026] Same as Example 1, wherein the content of co-intercalated organic montmorillonite is 1 part and 5 parts respectively, and its mechanical properties are shown in Table 1.

[0027] Table 1 Mechanical properties of polystyrene / co-intercalation organic montmorillonite binary nanocomposites

[0028]

[0029] From the above results, it can be known that the addition of a small amount of co-intercalated organic montmorillonite can significantly improve the stiffness and strength of the polystyrene matrix. For example, adding 2% co-intercalated organic montmorillonite can increase the tensile strength, flexural strength and flexural modulus of polystyrene by about 10%, while the elongation at break and notched impact strength remain basically unchanged. However, with the increase of nano-filler content, the toughness of the matrix will decrease. When 5% co-intercalated organic montmorillonite is added, the notched impact strength and elongation at break of polystyrene will d...

Embodiment 4

[0031] On a twin-screw extruder with a diameter of 30 mm, 6 parts of SBS (the trade mark is 4303, manufactured by Beijing Yanshan Petrochemical), 3 parts of POE-g-MAH (POE grafted maleic anhydride, maleic anhydride grafting rate 1wt %, manufactured by Shanghai Rizhisheng) and 100 parts of polystyrene are co-melted and extruded to granulate, the temperature of the four-stage heating zone from the feed inlet to the extruder head is 180, 200, 200 and 190 ° C, and the screw speed is 180RPM. The mechanical properties of the obtained products are shown in Table 2.

[0032] As a comparison, the mechanical properties of 100 parts of polystyrene and 6 parts of SBS, and 100 parts of polystyrene and 9 parts of SBS are also listed in Table 2.

[0033] Table 2 Mechanical properties of polystyrene / synergistic toughening system composites

[0034]

[0035] The above results show that, as a widely used toughening agent, the addition of SBS can increase the impact strength and elongation ...

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Abstract

The invention relates to a method for preparing a super-flexible high-rigidity polystyrene phyllosilicate nano composite material by adopting a melting intercalation method, which has the advantages of simple and convenient equipment, simple process, high production efficiency and no pollution to environment. The method adopts a co-intercalation organized silicate layered material, and has remarkable rigidity enhancing effect for macromolecular matrix, and can further thin and stabilize size of a toughness reinforcing phase to further obtain better toughness enhancing effect. A toughness reinforcing method adopts a synergic toughness reinforcing system, wherein a phenethylene series thermoplastic elastic body is used as a main toughness reinforcing agent, and a polyolefine elastic body and a graft thereof are used as synergic toughness reinforcing agents; and the toughness reinforcing system has the characteristics of high toughness reinforcing efficiency, little influence on other properties of the system, and the like. Beside higher toughness, the finally obtained nano composite material has relatively higher rigidity and strength.

Description

technical field [0001] The invention relates to a method for preparing super-tough and high-rigidity polystyrene nanocomposite material. Background technique [0002] Polystyrene (PS) resin is one of the five general-purpose plastics. Polystyrene has the characteristics of good rigidity, high surface hardness, and high surface finish, but its use is limited due to its poor toughness and other shortcomings. The flexural modulus of polystyrene is usually above 2800MPa, but the notched impact strength is only 1-3KJ / m 2 between. Compared with high-impact polystyrene (HIPS) and acrylonitrile-butadiene-styrene copolymer (ABS), which are also styrene series resins, the flexural modulus of HIPS is about 2400MPa, and the impact strength is usually at 5-10KJ / m 2 Between; the flexural modulus of general-purpose ABS is usually greater than 2600MPa, and the notched impact strength is greater than 10KJ / m 2 , Due to this defect, the application range of polystyrene resin is much narrow...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L25/06C08K9/04C08L53/02C08L51/06
Inventor 刘晓辉范家起吴勇熊萌
Owner SHIYAN FEINAKE TECH