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Composite magnetic body, its manufacturing method, circuit substrate using the same, and electronic device using the same

A composite magnetic body and manufacturing method technology, applied in the direction of magnetic objects, circuit substrate materials, inductance/transformer/magnet manufacturing, etc., can solve problems such as energy loss, difficulty in being used as circuit boards and electronic components, and reduced magnetic permeability of materials. Achieve the effect of low power consumption

Inactive Publication Date: 2009-11-25
TOHOKU UNIV +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] However, in high-frequency bands used in information communication equipment, etc., eddy currents are generated on the surface of magnetic materials, and since the eddy currents generate a magnetic field in a direction that cancels changes in the applied magnetic field, the apparent magnetic permeability of the material decreases.
In addition, since the increase of eddy current causes energy loss due to Joule heat, it is difficult to be used as a material for circuit boards and electronic components, etc.

Method used

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  • Composite magnetic body, its manufacturing method, circuit substrate using the same, and electronic device using the same
  • Composite magnetic body, its manufacturing method, circuit substrate using the same, and electronic device using the same
  • Composite magnetic body, its manufacturing method, circuit substrate using the same, and electronic device using the same

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0106] 1 g of 78-permalloy magnetic powder (Ni: 78%-Fe: 22% alloy) with an average particle size of 0.15 μm was mixed in the following dispersion liquid, which was mixed with xylene and cyclopentanone 4 : 1 mixed solution 10g dissolved nitrogen-containing graft polymer as a surfactant, and then added zirconia beads with an average particle diameter of 200 μm as a dispersion medium, and carried out planetary stirring for 30 minutes in this state, and magnetic The powder is made into a flat shape. 0.5 g of a resin varnish obtained by diluting a polycycloolefin resin to a solid ratio of 40% was added to the slurry obtained above, and the mixture was further stirred for 5 minutes with a walking star. Furthermore, zirconia beads were added as a dispersion medium, and mixed by planetary stirring for 5 minutes. The revolution speed during planetary stirring is 2000rpm, and the rotation speed is 800rpm.

[0107] Then, the resulting mixed solution was allowed to settle to settle the ...

Embodiment 2

[0109] Using 1 g of 45-permalloy magnetic powder (Ni: 45%-Fe: 55% alloy) with an average particle size of 0.15 μm, a composite magnetic body was produced under the same conditions as in Example 1 above to obtain an area of ​​30 mm square and a thickness of Composite magnetic body of 60μm. The complex magnetic permeability of this composite magnetic body is measured by the parallel line method, and the relative magnetic permeability μr=5, the magnetic loss tanδ=0.05 under 1GHz as a result (referring to image 3 ). Micrographs showing the structure of the composite magnetic body are shown in Figure 4 shown.

Embodiment 3

[0111] An example of applying the present composite magnetic body to a circuit board is given. First, six composite magnetic dry films having a thickness of about 60 μm obtained in the procedure shown in Example 1 were laminated and fired under pressure to produce a composite magnetic material with a thickness of about 350 μm. Furthermore, this composite magnetic material was sandwiched between low-dielectric-constant resin films, heated to harden the resin, and copper-plated on the resin surface to form a wiring pattern (microstrip line) with a length of 30 mm and a width of 0.9 mm. Figure 7 Shows the appearance of this circuit board. In addition, although Figure 8 It shows the transmission characteristics and reflection characteristics of this circuit board, but the actual measurement results are very consistent with the calculated values ​​obtained by the electromagnetic field simulator HFSS, and it can be seen that the desired relative permeability and loss can be obtaine...

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Abstract

It is possible to provide a composite magnetic body having a sufficiently small magnetic loss in the frequency of several hundreds MHz to several GHz and its manufacturing method. The composite magnetic body is formed by dispersing magnetic powder in an insulating material. The magnetic powder has spherical shape or a flat shape. The composite magnetic body has one of the following characteristics (a) to (c): (a) In the frequency of 1 GHz or 500 MHz, the relative permeability [mu] is greater than 1 and the loss tangent tan is not greater than 0.1. (b) In the frequency not greater than 1.2 GHz, the complex permeability has a real part [mu]' greater than 10 and the loss tangent tan is not greater than 0.3. (c) In the frequency not greater than 4 GHz, the complex permeability has a real part [mu]r' greater than 1; and in the frequency not greater than 1 GHz, the loss tangent tan is not greater than 0.1.

Description

technical field [0001] The present invention relates to high-frequency circuit boards and high-frequency electronic components, and particularly to a composite magnetic body suitable as a material for the above-mentioned high-frequency circuit boards and high-frequency electronic components and a method for manufacturing the same. Background technique [0002] With the increase in speed and density of information and communication equipment, there is a strong demand for miniaturization and low power consumption of electronic components and circuit boards mounted on electronic equipment. It is generally known that the wavelength λg of the electromagnetic wave propagating in the material can be expressed by the following formula 1 using the wavelength λ0 of the electromagnetic wave propagating in vacuum, the relative permittivity εr and the relative permeability μr of the material, so the relative dielectric The greater the electrical constant εr and the relative magnetic perm...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F1/26H01F1/147H01F1/24H01F1/37H01F41/02H05K1/02H05K1/03H05K9/00
CPCH01F1/37H01F1/26H05K1/0233H01F41/0246H01F1/147H01F41/02
Inventor 大见忠弘寺本章伸石塚雅之日高宣浩白方恭
Owner TOHOKU UNIV