Tatk time automatic control system and tatk time automatic control method

Abstract

The invention relates to a tatk time automatic control system and a tatk time automatic control method. The system comprises a power supply, a digital control case, at least two control boxes connected with the digital control case, a working condition indicator lamp and a host computer provided with a receiver, wherein a wireless beeper for transmitting signals is arranged in the control case and control boxes respectively. The method for automatically controlling tatk time is to command a production line to produce continuously according to tempos through bumming of variable tempos instead of a manager, indicate working performance of each work station through sound and light, and realize that the system can make sound and light alarm after reaching a set tatk time by setting the tatk time for the production line. The system and the method ensure that the manager can manage the production line easily, understand the working performance of the work stations at any time, adjust work load of staff in time according to automatically collected data information to achieve the aim of production balance, automatically supervise the staff to accelerate progress, improve the production efficiency of the production line, and reduce management difficulty and labor intensity of the manager.

Description

technical field [0001] The invention relates to an automatic control system and a method thereof, in particular to an automatic control system and a method for a production cycle. Background technique [0002] Line takt, also known as production tempo time, is the time between each product produced on the production line. It is a term used in the Toyota Production Model or one-piece flow. The target takt time is the product interval time that is reversed based on the target quantity that needs to be completed every day. For example: today's target output is 120 pieces, and the working time is 10 hours, then the target rhythm time of the production line should be: 5 minutes to produce a piece of clothing. [0003] In the current production mode, production according to the beat is an important factor affecting the production process. If the entire production line flows synchronously according to the speed of the beat, the production can achieve the goal in a stable and order...

AI Technical Summary

Problems solved by technology

Moreover, the unbalanced division of labor in production cannot be accurately understood. However, the existing production takt control method has the following shortcomings:

[0004] 1. There must be a manager who directs production through a loudspeaker on the production line in real time, wasting human resources;

[0005] 2. The managers on the production line cannot see at a glance whether the employees have completed the work and whether they have completed the work within the specified target rhythm time;

[0006] 3. Employees cannot grasp their own work progress and complete the work according to the specified target rhythm and time, without pressure and tension, which is not conducive to the improvement of work efficiency

[0007] 4. The unbalanced division of labor in production cannot be accurately understood, and the waste of waiting can be seen everywhere

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