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High-conductivity anti-icing lead and production method thereof

A high-conductivity, manufacturing method technology, applied in cable/conductor manufacturing, conductors, circuits, etc., can solve problems such as the collapse of wire poles and towers, lack of ice resistance, wire fittings falling off, etc., to achieve long service life, structural Compact, small gap effect

Inactive Publication Date: 2010-01-13
广东吉青电缆实业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The wires used in the prior art transmission and transformation lines include ordinary steel-cored aluminum stranded wires, aluminum alloy wires, etc., which cannot meet the ice and snow disaster weather that occurs once in 30 years. Although anti-ice and snow wires are used in some transmission lines, the The structure is basically the same as that of ordinary steel-reinforced aluminum stranded wire. The main purpose is to increase the tensile strength of the wire to prevent the wire from being broken due to ice coating. However, in heavy ice and snow areas, the wire is often covered with thick ice. However, it is easy to cause the accident of the collapse of the wire, pole and iron tower. In the ice and snow disaster that occurred in the south of my country in early 2008, more than 70% of the lines were due to the thicker ice coating of the wire, which caused the wire fittings to fall off and the pole and iron tower to collapse, resulting in a large-scale power outage. , causing huge economic losses to the country
At the same time, the electrical conductivity of common aluminum stranded conductors and anti-icing wires with conventional structures is 61% IACS. Wire to improve conductivity, but does not have anti-ice performance; the technical solution disclosed in the Chinese utility model patent 200720306925.4 with the application date of November 12, 2007 is to add an insulating layer between the steel core and the aluminum conductor. When the wire is covered with ice or snow, the steel core is energized to heat the steel core to melt the ice. Although this solution can achieve the effect of melting ice, it needs to add an insulating layer between the steel core and the aluminum wire. To switch the current with the aluminum body conductor, it adopts the overhead wire of the prior art, and the conductivity of the wire can only reach 61% IACS

Method used

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Examples

Experimental program
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Effect test

Embodiment 1

[0024] Example 1, the A4 type Φ9.5mm electrical round aluminum rod conforming to the GB / T3954-2008 standard is selected, the tensile strength of the aluminum rod is 113MPa, the elongation is 12%, and the resistivity is 27.86nΩ·m at 20°C. The temperature of the lubricating oil is not higher than 60°C, (1) The nominal cross-section of the drawing is 9.992mm 2 There are 15 tile-shaped aluminum single wires, the wire drawing speed is controlled at 9m / min, and a total of 8 dies are used for drawing. The first 5 dies use ordinary circular cross-section wire drawing dies, and the drawing elongation coefficient is controlled between 1.29 and 1.30 per pass. 6. The 7-way mold adopts an elliptical cross-section wire drawing die, the wire drawing elongation coefficient is controlled at 1.27 per line, and the approximate cross-sectional area of ​​the mold is 15.2mm 2 、12.0mm 2 , the eighth die is a tile-shaped wire drawing die, and the drawing elongation coefficient is controlled at 1.18....

Embodiment 2

[0025] Example 2, choose an A4 type Φ9.5mm electrical round aluminum rod conforming to the GB / T3954-2008 standard, the aluminum rod has a tensile strength of 110MPa, an elongation of 12%, and a resistivity of 27.81nΩ·m at 20°C. The temperature of the lubricating fluid is not higher than 60°C, (1) The nominal cross-section of the drawing is 9.745mm 2 There are 18 tile-shaped aluminum single wires, and the wire drawing speed is controlled at 9m / min. When a total of 8 dies are used for drawing, the first 5 dies use ordinary circular cross-section wire drawing dies, and the drawing elongation coefficient is controlled between 1.29 and 1.30 per pass. The 6th and 7th molds adopt oval cross-section wire drawing dies, the wire drawing elongation coefficient is controlled at 1.26 per lane, and the approximate cross-sectional area of ​​the mold is 14.8mm 2 、11.7mm 2 , the eighth die is a tile-shaped wire drawing die, and the drawing elongation coefficient is controlled at 1.18. Conside...

Embodiment 3

[0026] Example 3, A2-type Φ9.5mm electrical round aluminum rod conforming to the GB / T3954-2008 standard is selected, the tensile strength of the aluminum rod is 105MPa, the elongation is 14%, and the resistivity is 27.79nΩ·m at 20°C. The temperature of drawing lubricating oil is not higher than 60°C, (1) The nominal section of drawing is 12.471mm 2 There are 15 tile-shaped aluminum single wires, the wire drawing speed is controlled at 7m / min, and a total of 7 dies are used for drawing. The first 4 dies use ordinary circular cross-section wire drawing dies, and the drawing elongation coefficient is controlled between 1.31 and 1.32 per pass. 5 and 6 molds adopt oval cross-section wire drawing die, the drawing elongation coefficient is controlled at 1.27 per lane, and the approximate cross-sectional area of ​​the mold is 19.0mm 2 、15.0mm 2 , the seventh mold is a tile-shaped wire drawing die, and the drawing elongation coefficient is controlled at 1.19. Considering that the wire...

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Abstract

The invention discloses a high-conductivity anti-icing lead and a production method thereof, aiming at improving the conductivity and anti-icing ability of cables. The high-conductivity anti-icing lead is provided with a steel strand core; the periphery of the steel strand is concentrically coated with annealed aluminum wires; the cross section of the annealed aluminum wire is in a roofing shape; and short edges are tightly arranged into a coating layer inward. The method comprises the steps of controlling a roofing duralumin mongline, annealing and concentrically stranding. Compared with the prior art, the invention has a conductivity of 63 percent IACS, can greatly reduce power consumption of lines compared with ordinary steel core aluminum wires and improves the conductivity by over 3.3 percent; the roofing annealed aluminum wire has compact structure and little clearance between the aluminum wire strands, is unlikely to be condensed on the surface of the lead during snowing and freezing rain, has an operational temperature 30 DEG C higher than the ordinary steel core aluminum wires and has enough de-icing ability; besides, the steel wires in the central layer are less likely to be polluted by rain or corrosion environment and the lead has longer service life.

Description

technical field [0001] The invention relates to a cable for power transmission and transformation lines and its manufacturing method, in particular to a wire for power transmission and transformation lines and its manufacturing method. Background technique [0002] The wires used in the prior art transmission and transformation lines include ordinary steel-cored aluminum stranded wires, aluminum alloy wires, etc., which cannot meet the ice and snow disaster weather that occurs once in 30 years. Although anti-ice and snow wires are used in some transmission lines, the The structure is basically the same as that of ordinary steel-reinforced aluminum stranded wire. The main purpose is to increase the tensile strength of the wire to prevent the wire from being broken due to ice coating. However, in heavy ice and snow areas, the wire is often covered with thick ice. However, it is easy to cause the accident of the collapse of the wire, pole and iron tower. In the ice and snow disas...

Claims

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Application Information

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IPC IPC(8): H01B5/10H01B13/00H01B13/02B21C1/00
Inventor 刘小祥罗伟香
Owner 广东吉青电缆实业有限公司
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