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Processing method of mould of cambered special-shaped brick

A processing method and technology for special-shaped bricks, applied in the direction of molds, etc., can solve the problems of substandard brick quality, large demand, and differences in steel mold blocks.

Inactive Publication Date: 2010-06-09
REFRACTORY MATERIAL OF SINOSTEEL CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Normally, the cold processing procedure adopted for processing the corresponding steel mold blocks here is: first refer to the boundary curve as a reference line, because in terms of brick shape alone, the boundary curve of each surface is formed by the coke oven brick The countless trajectory points provided by the designer are displayed in the large sample formed by connection; then the planer operator refers to the scribing standard and manually processes the shape. The disadvantage of the steel module processed in this way is that the steel mold is divided into pieces. The shape is greatly different due to the influence of human factors, and it is easy to deform
When 4 modules are assembled, it brings great inconvenience to the assembly of the mold, and frequent repairs are required, and the accuracy of the modules and the accuracy of the shape cannot be guaranteed.
For this reason, we had to give up machine pressing and change to manual molding. However, the demand for this special-shaped curved hollow brick W11 brick is large, and manual molding cannot meet the requirements of the contract period, resulting in the quality of the bricks not meeting the standard and even delaying the contract.

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  • Processing method of mould of cambered special-shaped brick
  • Processing method of mould of cambered special-shaped brick
  • Processing method of mould of cambered special-shaped brick

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Embodiment Construction

[0013] figure 1 It is a three-dimensional view of the W11 brick body, and the most difficult part of the brick body to form is the section 1 of four identical curved surfaces. The present invention is to solve how to accurately and quickly process the module group corresponding to part 1. The process in the early stage is to process the fine body of the steel module first, such as image 3 shown; image 3 The lower part 2 of the green body is clamped on the lathe, and the through holes of the second section are turned first. image 3 At the junction of the upper part 3 and the lower part 2 of the green body, start to adjust the radius, and the initial radius of the inner hole of the upper part 3 is the same as that of the lower part 2 . The top hole radius of the upper part 3 is 1 / 2 times the diagonal length of its square section, such as Figure 5 shown. In this way, after the processing, the corresponding mold group of the curved surface section 1 will be naturally forme...

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Abstract

The invention discloses a processing method of a mould of a cambered special-shaped brick, comprising the following steps of: processing a blank of a corresponding steel mould according to a camber figure regularity of a planform of the cambered special-shaped brick; cutting an inner hole of the blank by using a radial regulating and controlling method; finally forming four modules relevant to a needed camber with the radial of the inner hole gradually prolonged to a half of the diagonal length of the section of the blank, and then opening along a center line so as to obtain the steel mould of the mould of the cambered special-shaped brick. The invention is more convenient and accurate and low in repair when assembled with a matched general detachable edge and a matched detachable blocking lining, thereby greatly enhancing the production efficiency and shortening the production period.

Description

technical field [0001] The invention relates to a processing method of a special-shaped brick mold, in particular to a processing method of a special-shaped brick mold with a partial curved surface. Background technique [0002] In recent years, the state has advocated energy saving, consumption reduction, and environmental protection, and some small and medium-sized coke ovens have been forced to shut down. Therefore, large-scale environmental protection coke ovens are very marketable, but there are many types of coke oven bricks to match them, and they are used in coke oven fuel chambers. The special-shaped surface hollow brick W11 (such as figure 1 shown) accounted for the majority. [0003] Normally, the cold processing procedure adopted for processing the corresponding steel mold blocks here is: first refer to the boundary curve as a reference line, because in terms of brick shape alone, the boundary curve of each surface is formed by the coke oven brick The countless...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28B7/22
Inventor 赵慧清
Owner REFRACTORY MATERIAL OF SINOSTEEL CORP