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Multi-rope winder steel wire rope tension test method and device thereof

A multi-rope hoist, tension detection technology, applied in tension measurement and other directions, to achieve the effect of easy archiving, low labor intensity, and accident prevention

Inactive Publication Date: 2010-06-09
TAIYUAN UNIV OF TECH
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  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The invention provides a detection method for the steel wire rope tension of a multi-rope hoist, and designs a device for realizing the detection method of the steel wire rope tension of a multi-rope hoist, so as to solve the problem that the force of each steel wire rope is uniform when the multi-rope hoist is lifting heavy objects In order to solve the permanent problems, manage and maintain the steel wire rope and prolong the service life of the steel wire rope

Method used

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  • Multi-rope winder steel wire rope tension test method and device thereof
  • Multi-rope winder steel wire rope tension test method and device thereof
  • Multi-rope winder steel wire rope tension test method and device thereof

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Embodiment approach 1

[0027] Such as figure 1 ,Such as figure 2 and image 3 , the present embodiment is a detection method for realizing the steel wire rope tension of a multi-rope hoist, including a measurement method for the vibration propagation period t of the steel wire rope. The method is to first measure the length L of the steel wire rope 1 to be tested, and the linear density ρ of the steel wire rope 1; The acceleration sensor 3 is fixedly connected on the steel wire rope 1 to be tested, and the steel wire rope 1 is hit vertically by the impact force, so that the steel wire rope 1 produces a lateral vibration, and the propagation period t of the vibration wave on the steel wire rope 1 is detected; then the above-mentioned L, ρ and t is substituted in the tension calculation formula (1) of steel rope 1, calculates the tension force of steel rope 1, and the calculation formula (1) of the tension force of described steel rope 1 is specifically deduced as follows:

[0028] According to the...

Embodiment approach 2

[0048] Such as figure 1 , the present embodiment is a detection device implementing a multi-rope hoist wire rope tension detection method, the measurement device is composed of an acceleration sensor 3 , a tension calculator 4 and a tension analysis system 12 .

[0049] Such as figure 2 , the internal module composition of detection device comprises input keyboard 5, liquid crystal display screen 6, filtering device 7, core processor 8, power supply module 9; Its specific composition is: acceleration sensor 3 gathers acceleration data signal, and the data signal that gathers Transmit to filtering device 7, transmit to core processor 8 after filtering, core processor (8) records the time difference t of two times of acceleration peak value occurrences at the connection point of steel wire rope (1) and acceleration sensor (3), core processor 8 Calculate the wire rope terminal load Q by formula (I) i , the core processor will compute the result Q i Displayed to the user throu...

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Abstract

The invention relates to a multi-rope winder steel wire rope tension test method and a device thereof. The method comprises the following steps: firstly fixing an acceleration transducer on steel wire ropes to be tested and connecting with a tension measuring device, then beating the steel wire ropes vertically to generate transverse vibration, collecting the diffusion cycle t of the vibration wave on the steel wire ropes by the acceleration transducer, then inputting the steel wire rope length L, steel wire rope density rho and correction coefficient beta in the tension measuring device of the steel wire ropes to obtain the terminal load Qi of each steel wire rope, and then inputting the average load Qp, diameter R, elastic modulus Ep and the measured terminal load Qi of the steel wire ropes in a tension analysis system to calculate the rate of deviation Pi and adjustment value Delta Li of each steel wire rope. The method and device of the invention can accurately measure the tension of the steel wire rope and analyze the degree of uniformity between a plurality of steel wire ropes to obtain the adjustment value and manage and maintain the steel wire rope, thus prolonging the service life of the steel wire rope, preventing accidents to happen and having an important use value.

Description

technical field [0001] The invention relates to a method for detecting the tension of a steel wire rope and a detection device thereof, in particular to a method for detecting the tension of a steel wire rope of a multi-rope hoist for mining equipment and a detection device thereof. Background technique [0002] The multi-rope hoist is a common equipment in the industry. The uniformity of the tension on the wire rope is an important indicator for the use of the wire rope. According to relevant regulations, the difference between the tension value of each rope of the multi-rope hoist and its average value shall not exceed 10%. [0003] Existing detection methods for wire rope tension mainly include: one is to connect a load cell in series between the wire rope and the lifting weight to measure, this method must be measured in a static state of the wire rope, and the operation process is relatively complicated and the sensitivity is low Another kind is to adopt three-point ben...

Claims

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Application Information

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IPC IPC(8): G01L5/04
Inventor 杨兆建王勤贤杜帆李红雷
Owner TAIYUAN UNIV OF TECH
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