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Impregnation method of iron core and product thereof

A technology for iron cores and products, applied in the field of the impregnation method of iron cores and their products, can solve the problems of not very prominent insulation effect, low bonding strength, loss of insulation ability, etc., to improve anti-oxidation and anti-rust ability, avoid No flakes and cracks, the effect of reducing magnetic induction loss

Inactive Publication Date: 2012-07-04
DONGGUAN YUANDIAN ELECTRONICS TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The iron core is the key component of the magnetic circuit of the transformer. In the prior art, the iron core is usually made of electrical silicon steel sheets, and there is also a ring-shaped iron core rolled with silicon steel strips; the iron core is made of silicon steel sheets. Punching, stacking, clamping and other processes form a magnetic circuit with joint air gaps. Due to technical needs, this kind of product needs to cut the iron core during the processing process, but the existing iron core Due to the relatively small bonding strength between layers, fragments and cracks often appear during cutting processing, resulting in the scrapping of the iron core and a great waste of materials, and the insulation effect between the layers of the iron core is not very prominent , during transportation and long-term use, due to bumps and collisions, the insulating material between the layers will fall off, and the insulating ability will be lost, which will bring serious safety hazards

Method used

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Experimental program
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Effect test

Embodiment

[0025] Embodiment: the impregnation method of a kind of iron core provided by the present invention, it comprises the following steps:

[0026] (1) Insulating oil preheating: Heat the insulating oil to 50-60°C under the pressure of 0.5-0.60Mpa;

[0027] Specifically include:

[0028] (11) Equipment preparation: the oil storage tank and the impregnation tank are connected through pipelines, a valve is arranged on the pipeline, and a vacuum pumping device is respectively connected to the oil storage tank and the impregnation tank;

[0029] (12) Insulating oil preheating: add insulating oil into the oil storage tank, seal it, and vacuumize it. When the air pressure in the oil storage tank drops to 0.5-0.60Mpa, stop pumping, turn on the heating system to heat the oil storage tank until the insulating oil Heat to , stop heating.

[0030] (2) Impregnation of the semi-finished product: preheat the semi-finished product to 65-75°C, put it into the sealing tank, and then add the insu...

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PUM

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Abstract

The invention provides an impregnation method of an iron core, which comprises the following steps: (1) preheating insulating oil; (2) impregnating a semi-finished product; and (3) baking the semi-finished product to obtain a finished product. The iron core product prepared by the impregnation method has the advantages that the oxidation resistance and the anti-rust capacity of the surface of theiron core are improved, the insulating capacity among layers of the iron core is greatly improved, and the magnetic induction loss of the iron core in magnetic field environment is reduced; every twoadjacent layers of the iron core product are fully bonded through the cohesiveness of the insulating oil to form an integrated seamless iron core, thereby eliminating the structural abnormality of the coiled iron core caused by passing current, reducing the eddy current loss caused by untight bonding among the layers of a sheet type structure, and preventing the iron core from being scattered, cracked and the like when the iron core is cut; and the iron core prepared by the method is mainly used as a transformer iron core. The invention also discloses the iron core product prepared by the method.

Description

technical field [0001] The invention relates to electronic manufacturing technology, in particular to an iron core impregnation method and its products. Background technique [0002] The iron core is the key component of the magnetic circuit of the transformer. In the prior art, the iron core is usually made of electrical silicon steel sheets, and there is also a ring-shaped iron core rolled with silicon steel strips; the iron core is made of silicon steel sheets. Punching, stacking, clamping and other processes form a magnetic circuit with joint air gaps. Due to technical needs, this kind of product needs to cut the iron core during the processing process, but the existing iron core Due to the relatively small bonding strength between layers, fragments and cracks often appear during cutting processing, resulting in the scrapping of the iron core and a great waste of materials, and the insulation effect between the layers of the iron core is not very prominent , In the proc...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01F41/02B22F3/26
Inventor 陈球南
Owner DONGGUAN YUANDIAN ELECTRONICS TECH