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Automatic coal pile volume measurement method and special device

A technology of automatic measurement and special equipment, applied in the direction of measuring equipment, using optical equipment, instruments, etc., can solve the problems of disproportionate production and operation, consuming observation time, long measurement time, etc., to achieve reduced processing time, fast calculation speed, and time-consuming little effect

Inactive Publication Date: 2010-10-13
长沙友欣仪器制造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

It has been verified that the error is between 10% and 30%, and the method is clumsy, time-consuming and labor-intensive, which is extremely disproportionate to the production and operation of modern thermal power plants
2. Measure the volume of the coal pile by the total station: use the prism mode of the total station to measure the volume of the coal pile. Although the accuracy is high, it must have a reflective prism to cooperate with the operation. The observer must stand the prism on each measuring point
To express a complete coal pile appearance, at least thousands of effective measuring points are needed, so the observer has to climb up and down, consuming a lot of observation time
3. The coal yard is measured by laser triangulation. The laser triangulation distance measuring sensor is installed on the trolley of the gantry crane, and the plane of the coal yard is scanned by the walking of the trolley on the gantry crane to complete the data collection, and realize the reserve calculation and graphics through the computer Drawing, this method can realize the automatic measurement of the coal yard, but this method needs to use large-scale equipment such as gantry cranes, and the equipment cost is high. Some small and medium-sized power plants do not have such equipment. In addition, this method uses single-point sampling, and then calculates the volume based on a set of sampling data , the measurement time is longer

Method used

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  • Automatic coal pile volume measurement method and special device
  • Automatic coal pile volume measurement method and special device
  • Automatic coal pile volume measurement method and special device

Examples

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Embodiment 1

[0033] Such as figure 1 As shown, the cruise car 1 includes a volume measurement mechanism, a signal input / output unit, and a data acquisition and processing system;

[0034] The bottom of the cruising trolley is provided with a steering wheel 3 and a driving wheel 4, its top is provided with a volume measuring mechanism, and the middle part is provided with an embedded vehicle-mounted industrial computer 6; the embedded vehicle-mounted industrial computer 6 controls the steering wheel 3 and the driving wheel 4 action; on the periphery of the car, there are also contact sensors 5 [the functions of contact, ultrasonic, and infrared sensors can all be used to make the car avoid surrounding obstacles], ultrasonic sensors 7, and infrared sensors 8, which are connected with the embedded vehicle The industrial computer 6 is connected to realize the autonomous movement of the car and avoid obstacles. The cruising car also includes a battery 2 providing power and power, a GPS module ...

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Abstract

The invention provides an automatic coal pile volume measurement method and an automatic coal pile volume measurement device. The method comprises the following steps: 1, setting a plurality of markers on a coal pile; 2, cruising the coal pile by a cruising car, wherein while moving, the cruising car scans every marker, a laser range finder on the cruising car acquires the distances S from the cruising car to the markers and pitch rotation angles Phi, a GPS sensor arranged on the cruising car provides a current horizontal rotation angle beta, the distance from the laser range finder to the ground is H, and the spatial coordinate of each marker can be obtained; processing the acquired spatial coordinates of all markers to form a three-dimensional figure of the coal pile; and calculating the volume of the coal pile according to the three-dimensional figure of the coal pile. The method and the special device can accurately measure the volume of the coal pile and are easy to implement.

Description

technical field [0001] The invention relates to a method for automatically measuring the volume of coal piles and a special device thereof. technical background [0002] The calculation of power generation costs in thermal power plants is closely related to coal consumption. Solving the problem of coal consumption is ultimately a problem of calculating the volume of coal piles. Over the years, surveying and mapping colleagues have been working hard to explore a reasonable, fast and efficient coal pile volume calculation scheme, usually in the following categories, however, the results are not satisfactory: 1. Measure the coal pile volume by manual measurement: The volume of a coal pile in a medium-sized thermal power plant is generally hundreds of thousands of cubic meters (about 100m in length and width, and about 10m in height). The coal pile was transported to the site by car in strange shapes. In order to measure the volume of the coal pile more accurately, it was manu...

Claims

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Application Information

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IPC IPC(8): G01B11/00
Inventor 程栋张辉刘真何昌盛康隽
Owner 长沙友欣仪器制造有限公司
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