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Non-contact detection and optimum smelting control method for submerged arc furnace electrode

A control method and technology of submerged arc furnace, applied in electrical components, measuring devices, electric heating devices, etc., can solve the problems of high labor intensity, prominent energy consumption, high product input cost, and achieve lower product input cost, labor intensity, The effect of reducing power loss

Inactive Publication Date: 2011-11-09
CHANGCHUN UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] At present, more than 95% of electric arc furnaces in China do not have fully automatic and intelligent unmanned electric arc furnaces, and all of them still use manual operation methods. prominent etc.

Method used

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  • Non-contact detection and optimum smelting control method for submerged arc furnace electrode
  • Non-contact detection and optimum smelting control method for submerged arc furnace electrode
  • Non-contact detection and optimum smelting control method for submerged arc furnace electrode

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Embodiment Construction

[0026] The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.

[0027] The present invention installs a non-contact sensor on the relevant parts of the electrodes of the submerged arc furnace to detect the relative length of the electrodes, and installs a position sensor of the conductive beam to detect the balance of the conductive beam and the verticality of the electrodes, and cooperates with the current ring and the bottom of the furnace. The detection of temperature, the detection of material distribution, and the control method to make the electrodes of the submerged arc furnace work in the best smelting state.

[0028] The present invention adopts the on-line detection technology of the optimal electrode discharge position and working condition parameters, and collects and analyzes data on the relative length and working conditions of the electrodes of the submerged arc furnace based on the ...

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Abstract

The invention relates to a non-contact detection and optimum smelting control method for a submerged arc furnace electrode, belonging to the technical field of submerged arc furnace smelting. The method is based on the principle of photoelectric type non-contact detection and is used for detecting the relative length of the electrode. The obtained data is used for describing the loss and the relative length of the electrode. A system model is established according to the relationship set parameters of the current loop and the position loop of the electrode in the process of electrode slippingand in combination with the correlation among the position of a conductive beam, the perpendicularity of the electrode, furnace burden and the current of the electrode, thereby realizing the continuous intelligent automatic production of the submerged arc furnace. The invention has the advantages that the full-automatic intelligent operation of the submerged arc furnace is realized, the labor intensity is reduced, and the product investment cost and the energy consumption are reduced.

Description

technical field [0001] The invention relates to a production process in submerged arc furnace smelting, in particular to a method for non-contact detection and optimal smelting control of electrode relative lengths in the submerged arc furnace smelting process. Background technique [0002] According to its working principle, electric arc furnace can be divided into three categories: direct heating electric arc furnace, indirect heating electric arc furnace and resistance electric arc furnace. Submerged arc furnace is a direct heating electric arc furnace. The coke is catalytically burned to melt the iron ore powder. The charge is actually one of the arc electrodes. In this type of electric arc furnace, the charge directly under the high-temperature electric arc melts instantaneously. If the melting point of the charge is low and the gasification temperature is low, a large amount of charge will be gasified, resulting in a great loss. In addition, because the electrodes o...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H05B7/156H05B7/20G01B11/02G01B21/22G01B21/16
CPCY02P10/25
Inventor 白羽卢秀和侯云海薛鹏
Owner CHANGCHUN UNIV OF TECH
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