Method for forging and pressing heel of AT steel rail

A rail and forging technology, applied in forging/pressing/hammer devices, forging/pressing/hammering machinery, manufacturing tools, etc., can solve problems such as low production efficiency, reduced train operation comfort, and misalignment of rail bottom center lines , to achieve the effect of uniform distribution of temperature field, scientific heating rate, and short heating transition period

Active Publication Date: 2010-12-15
CHINA RAILWAY CONSTR HEAVY IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The AT rail heel is the component provided in the turnout and connected to the line. At present, the AT rail heel of the main turnout factories in China is produced by heating forging, and the AT rail heel is formed by two or three heating times. and the heating adopts traditional primary energy coke or natural gas for heating. Key heating parameters such as heating speed, heating speed, and heating temperature cannot be accurately controlled. There are many uncontrollable factors for product heating quality, resulting in large safety hazards in line operation.
[0004] At present, the heels of AT rails in major turnout factories in China are forged with combined and movable block dies. Due to the inherent multi-parting surfaces of the combined dies, the centerlines of the three parts of the rail head, rail waist, and

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  • Method for forging and pressing heel of AT steel rail
  • Method for forging and pressing heel of AT steel rail
  • Method for forging and pressing heel of AT steel rail

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Embodiment Construction

[0039] see figure 1 , The AT rail heel end hot-die forging forming mold in the method of the present invention includes a three-station forming die 2 and a one-station trimming die 5; the three-station forming die 2 and one-station trimming die 5 are on the press table The three-station forming mold 2 is positioned and connected with the lower worktable 3 of the press through the flat key 4; the one-station trimming mold 5 is connected to the upper sliding block 1 of the press through the serial number 3 high-strength bolt 6 respectively. The lower workbench 3 is connected.

[0040] see Figure 1 to Figure 9 The three-station forming mold 2 includes an upper mold and a lower mold. The upper mold is composed of a first upper template 7, a first to third station upper molds 9, 10, and 11, and the first and third station upper molds 9 and 11 use flat keys 8 and upper template 7 to achieve positioning. The upper molds 9, 10, 11 of the first to third stations are fixed on the first u...

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Abstract

The invention discloses a method for forging and pressing the heel of an AT steel rail, which comprises the following steps of: 1, heating the AT steel rail to the temperature of between 1,160 and 1,250 DEG C in an electric induction heating furnace; 2, forging and pressing the AT steel rail heated by the step 1 by using a three-station forming die on a press; 3, trimming the AT steel rail in a one-station trimming die cavity on the press to remove flash formed at the head and the bottom of the steel rail in the third step of the step 2; and 4, longitudinally withdrawing the AT steel rail from the one-station trimming die cavity to make the AT steel rail at an upright position that a railhead is upward and a rail base is downward and conveying the AT steel rail to a discharging table. The method can improve the heating quality, forming quality and production efficiency of the heel of the AT steel rail.

Description

Technical field [0001] The invention belongs to a steel rail forging and forming technology, and specifically relates to a forging method for the heel end of an AT steel rail. Background technique [0002] Speed-increasing and high-speed railway turnouts in my country use low-profile asymmetrical special section rails with bendable joints at the heel ends. In order to connect the turnouts with the standard section rails on the track, the heel ends of the AT rails must be forged into standard section rails. . Therefore, AT rail heel forging is one of the key technologies to realize the development of speed-up and high-speed railway turnouts in my country. [0003] AT rail heel ends are components provided in turnouts that are connected to the line. At present, the AT rail heel ends of major domestic switch plants are produced by heating forging. The AT rail heel end forming heating uses two or three heating multiple forming technology, and the production efficiency is The heating u...

Claims

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Application Information

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IPC IPC(8): B21K7/02B21J13/02
Inventor 何文超贺勇军贾延春
Owner CHINA RAILWAY CONSTR HEAVY IND
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