Crankshaft processing technology of vertical shaft general gasoline engine

A general-purpose gasoline engine and crankshaft processing technology, applied in metal processing equipment, manufacturing tools, machine tools designed for grinding the rotating surface of workpieces, etc., can solve problems such as leakage, affecting the quality of gasoline engines, etc. The effect of simple machining operations

Active Publication Date: 2011-01-12
CHONGQING MEIXIN YINGSHEN MACHINERY CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The crankshaft of the vertical shaft universal gasoline engine is perpendicular to the horizontal plane when it is working. The seal between the lower end of the crankshaft and the crankcase is required to be very reliable, otherwise, the oil in the crankcase will leak out along the lower end of the crankshaft and the crankcase, thereby affecting the quality of the gasoline engine
[0003] The current processing technology of the crankshaft of the vertical axis universal gasoline engine includes drilling the center hole, milling the end face, rough turning the input and output ends, turning the neck, milling and flattening the keyway, quenching the shaft of the input and output ends, double-station fillet quenching, and finishing turning the input and output End, grinding input and output end bearing position and tooth position, grinding curved neck, milling semicircular keyway, grinding oil seal, grinding input end cone surface, grinding flat key position, grinding output end cone surface and press-fitting timing gear and other processes, using The crankshaft processed by this process is assembled on the crankcase. The cooperation between the lower end of the crankshaft and the crankcase is realized by an oil seal. The oil seal is installed between the lower end of the crankshaft and the crankcase. Good sealing effect, but when the gasoline engine is working, due to the high-speed rotation of the crankshaft, the oil will still seep out from between the crankshaft and the oil seal, even if the surface roughness of the joint between the crankshaft and the oil seal (that is, the crankshaft oil seal) is very low , still can not avoid oil leakage

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment approach 1

[0012] The crankshaft processing technology of the vertical axis universal gasoline engine includes center hole drilling, end face milling, rough turning input and output ends, turning neck, milling and flattening key grooves, quenching input and output rods, double-station fillet quenching, finishing turning input and output ends, Grinding the bearing position and tooth position at the input and output ends, grinding the curved neck, milling the semicircular keyway, grinding the oil seal, grinding the input end cone surface, grinding the flat key position, grinding the output end cone surface and pressing the timing gear. There is also an oil seal polishing process before the gear process. This process is to clamp the crankshaft on a simple CNC lathe and rotate the machine spindle at a speed of 250 rpm. On the polishing head made of material (the material of polyethylene is relatively soft, when the polishing abrasive belt polishes the surface of the crankshaft oil seal, it ca...

Embodiment approach 2

[0014] The crankshaft processing technology of the vertical axis universal gasoline engine includes center hole drilling, end face milling, rough turning input and output ends, turning neck, milling and flattening key grooves, quenching input and output rods, double-station fillet quenching, finishing turning input and output ends, Grinding the bearing position and tooth position at the input and output ends, grinding the curved neck, milling the semicircular keyway, grinding the oil seal, grinding the input end cone surface, grinding the flat key position, grinding the output end cone surface and pressing the timing gear. There is also an oil seal polishing process before the gear process. This process is to clamp the crankshaft on a simple CNC lathe and rotate it with the main shaft of the machine tool. On the polishing head made of thin material, the polishing head is fixed on the tool holder of the lathe, the cutting amount of the polishing abrasive belt on the surface of t...

Embodiment approach 3

[0016] The crankshaft processing technology of the vertical axis universal gasoline engine includes center hole drilling, end face milling, rough turning input and output ends, turning neck, milling and flattening key grooves, quenching input and output rods, double-station fillet quenching, finishing turning input and output ends, Grinding the bearing position and tooth position at the input and output ends, grinding the curved neck, milling the semicircular keyway, grinding the oil seal, grinding the input end cone surface, grinding the flat key position, grinding the output end cone surface and pressing the timing gear. There is also an oil seal polishing process before the gear process. This process is to clamp the crankshaft on a simple CNC lathe and rotate it with the spindle of the machine tool. The spindle speed of the machine tool is 300rpm. On the polishing head made of thin material, the polishing head is fixed on the tool holder of the lathe, the cutting amount of t...

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PUM

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Abstract

The invention relates to a crankshaft processing technology of a vertical shaft general gasoline engine, which comprises the procedures of drilling a center hole; milling end faces; carrying out the rough turning on input and output ends; turning a curve neck; milling a flat keyway; quenching input and output end rods; carrying out double-station filleted quenching; carrying out the finish turning of input and output ends; grinding input and output end bearing stations and tooth stations; grinding the curve neck; milling a semicircular keyway; grinding an oil seal station; grinding input end conical surfaces; grinding flat key stations; grinding output end conical surfaces; and carrying out press mounting on a timing gear, wherein the procedure of polishing the oil seal station is further arranged in the front of the procedure of press mounting of the timing gear. The invention can ensure that crankshafts processed with the technology are assembled on a crankcase and can upwards spun engine oil infiltrating between an oil seal and the surface of a crankshaft oil seal station to the crankcase when the gasoline engine works, therefore, the engine oil is avoided from leaking outwards from the space between the oil seal and a crankshaft, and the quality of the vertical shaft general gasoline engine is enhanced.

Description

technical field [0001] The invention relates to the processing technology of the general gasoline engine crankshaft. Background technique [0002] The crankshaft of the vertical shaft universal gasoline engine is perpendicular to the horizontal plane when it is working. The seal between the lower end of the crankshaft and the crankcase is required to be very reliable, otherwise, the oil in the crankcase will leak out along the lower end of the crankshaft and the crankcase, thereby affecting the quality of the gasoline engine. [0003] The current processing technology of the crankshaft of the vertical axis universal gasoline engine includes drilling the center hole, milling the end face, rough turning the input and output ends, turning the neck, milling and flattening the keyway, quenching the shaft of the input and output ends, double-station fillet quenching, and finishing turning the input and output End, grinding input and output end bearing position and tooth position,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/00B24B5/42
Inventor 蒋瑞元王安庆
Owner CHONGQING MEIXIN YINGSHEN MACHINERY CO LTD
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