Superfine cobalt alloy powder and preparation method thereof

A technology of cobalt alloy and mixed powder, applied in the field of ultrafine cobalt alloy powder and its preparation, can solve the problems of poor solid solution strengthening effect, limited application field, decreased material performance, etc., and save cobalt resources, strength and fracture toughness. Good, evenly mixed results

Active Publication Date: 2012-07-04
GEM CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the simple cobalt-nickel mixed powder has disadvantages such as coarse particle size, no disperse strengthening phase, and poor solid solution strengthening effect, which leads to problems such as material performance degradation, which greatly limits its application field.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] A preparation method of ultrafine cobalt alloy powder, comprising the following steps:

[0029] (1) Stirring ball mill: Take 200g of cobalt oxalate, 68g of nickel oxalate, and 70g of ferrous oxalate with the average Fisherley particle size ≤ 3μm, and Al with the average Fisherley particle size ≤ 1μm 2 o 3 1.08g of powder, and 0.3wt% oleic acid, were put into a stirring ball mill for 30 hours at a stirring speed of 250 rpm to obtain a mixed powder.

[0030] (2) Powder reduction: Put the mixed powder after stirring and ball milling into a hydrogen reduction furnace, at a reduction temperature of 480°C and a hydrogen flow rate of 4m 3 / min., the reduction time is under the condition of 90 minutes, the mixed powder is reduced, and the superfine cobalt alloy powder (Co-20wt%Ni-20wt%Fe-1wt%Al 2 o 3 ), the oxygen content of the ultrafine cobalt alloy powder is 0.4%, and the Fischer particle size is 0.8 μm.

Embodiment 2

[0032] A preparation method of ultrafine cobalt alloy powder, comprising the following steps:

[0033] (1) Stirring ball mill: Take 200g of cobalt carbonate, 67g of nickel carbonate, and 69g of ferrous carbonate with a Fischer's average particle size of ≤3μm, and Al with a Fischer's average particle size of ≤1μm 2 o 3 1.66g of powder, and 0.3wt% oleic acid, were put into a stirring ball mill, and the mixing speed was 350 rpm for 30 hours to obtain a mixed powder.

[0034] (2) Powder reduction: Put the mixed powder after stirring and ball milling into a hydrogen reduction furnace, at a reduction temperature of 450°C and a hydrogen flow rate of 4m 3 / min., the reduction time is under the condition of 90 minutes, the mixed powder is reduced, and the superfine cobalt alloy powder (Co-20wt%Ni-20wt%Fe-1wt%Al 2 o 3 ), the ultrafine cobalt alloy powder has an oxygen content of 0.5% and a Fischer particle size of 0.6 μm.

[0035] The ultrafine cobalt alloy powder provided by the ab...

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Abstract

The invention provides a superfine cobalt alloy powder and a preparation method thereof. The preparation method comprises the following steps: (1) stirring and ball milling: mixing raw materials including cobalt carbonate or cobalt oxalate, nickel carbonate or nickel oxalate, ferrous carbonate or ferrous oxalate and Al2O3, adding an oleic acid dispersant, feeding into a stirring ball mill, stirring and ball milling for a certain time period and obtaining mixed powder, wherein the raw materials contain 20 weight percent of Ni, 20 weight percent of Fe, 1 weight percent of Al2O3 and the balance of Co and other elements; and (2) powder reduction: reducing the mixed powder obtained by the step (1) in a hydrogen reduction furnace and obtaining superfine cobalt alloy powder. In the superfine cobalt powder of the invention, the use of nickel in place of part of cobalt saves cobalt resources considerably, a solid solution strengthening phase and a dispersion strengthening phase change the tendency that the conventional cobalt-containing powder material is susceptible to generating cobalt pool and alloy crystal aggregation and growth after being sintered, and the wear resistance, hardness, strength and fracture toughness are high.

Description

technical field [0001] The invention relates to the field of metal alloys, in particular to an ultrafine cobalt alloy powder and a preparation method thereof. Background technique [0002] Metal cobalt and its alloy powder are one of the main raw materials for the preparation of magnetic materials, ceramic materials, hard alloys, diamond tools and other materials. In my country, the commonly used cobalt powder is mainly conventional cobalt powder prepared by carbonyl method, electrolysis method, reduction method or atomization method. The Fischer particle size fluctuates from 1 to 10 μm. About 30μm. This type of conventional cobalt powder is often not suitable for the preparation of high-energy batteries, high-strength hard alloys and other high-quality, refined and sharp products due to its large particle size. [0003] The Chinese patent application document with the publication number CN101100001A discloses a superfine cobalt powder and its manufacturing process. The sup...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22F9/22
Inventor 刘沙许开华
Owner GEM CO LTD
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