The invention discloses a method for preparing iron-based prealloy
powder. The method includes the steps that (1) iron-based bulk
metal is prepared, the content of Fe is 30wt%-90wt%, the content of Cu is 10wt%-70wt%, and the
melting point is no more than 1,800 DEG C; (2)
smelting water atomization
powder process treatment is conducted on the
metal, so that the iron-based prealloy
powder is obtained; (3) the treated powder is dried; (4) after
drying of the atomization powder is completed, low-melting
metal simple substance powder is added, the
melting point is no more than 500 DEG C, and the content is no more than 15wt%; (5) the low-melting
metal powder and the dried powder are evenly mixed; (6)
reduction treatment is carried out on the mixed powder through a reduction furnace,
hydrogen flow is controlled to be 20m<3> / h-30m<3> / h, and reduction time is no less than 2h; (7) large particles are sieved and removed to obtain the iron-based prealloy powder. The method is easy to implement and simple and convenient to operate, by the aid of a high-temperature
diffusion and
evaporation cohesion principle in the reduction process, the content of produced Zn is 2-15% that of the iron-based prealloy powder, and the iron-based prealloy powder has the advantages of being low in
oxygen content, simple in preparation mode and good in cold pressing
formability.