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Wonder fabric

A fabric, textile technology

Active Publication Date: 2011-04-27
WELSPUN GLOBAL BRANDS +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Labor costs in the third world are also increasing steadily every year and the method of transferring the traditional textile industry base is no longer cost-effective
[0042] This makes the traditional fabric process simple and cost-effective

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0123] Example 1: 0.1 mm diameter jets arranged in a single row of 23 jets per inch (23 jets / inch) impinge on the web at a pressure of 50 bar (bar), thereby establishing a level of fiber entanglement such that the width of the web in the machine direction is The tensile breaking load was 4.5 N / m, and the tensile breaking load in the transverse web width was 1.7 N / m.

[0124] The web is then subjected to jets of water, the parameters of which are set to form pseudo-yarns on the surface of the textile substrate. In this case, the textile substrate acts as a support for the fiber web. The textile base guides and facilitates the rolling of the fibers of the web so that these fibers entangle with each other and form pseudo-yarns.

Embodiment 2

[0125] Example 2: A textile substrate with a fiber cover factor of 14 was laid with a cotton fiber mesh and the entire structure was subjected to high pressure water jets (types of jets described as 0.1mm / 23jets / inch, 0.1mm / 40jets / inch, and 0.1mm / 40jets / inch ), causing fiber rolling to be maximized and formed as Figure 4 Pseudo-yarn shown, with very few filaments on the bottom of the textile substrate.

[0126] The above phenomena are also influenced by fiber properties such as polymer, fiber length, stiffness, diameter and surface friction. The properties of the web (eg fiber orientation, fiber personalization) also influence the above phenomena.

[0127] The structure is then subjected to at least one high pressure water jet. The fibers of the false yarn are entangled with the yarn fibers of the textile substrate. The water jet parameters are selected according to the balance between strength and product hardness.

Embodiment 3

[0128] Example 3: 80g / m 2 Textile base and 35g / m 2 The pseudo-yarn structure, when they are subjected to high-pressure water flow arranged in a single row with a jet diameter of 0.1mm, makes the anti-pilling rate 5.0 and makes the fiber hardness suitable for plain cloth applications.

[0129] Due to the various properties of textile fabrics meant for home textiles and apparel textiles, the first and most important property for any consumer is the appearance of the fabric, followed by the feel. Again it's strength and durability. Attributes such as antimicrobial, odor kill, and fire retardancy are becoming more and more important as time changes and safety and hygiene awareness increases.

[0130] On the other hand, cost is also an important consideration. Those products that achieve the desired appearance and attributes at nominal cost will have a sales guarantee. This is called value for money.

[0131] As mentioned above, raw material costs are the largest of all cost...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

A novel textile material particularly a wonder fabric comprising of a see-through construction of plurality of yarns intersecting one another at certain angles hydro-laminated thereof with pseudo yarns formed out of staple fibers and mechanical cross linking of yarns on at least one side under specific conditions thereof resulting into a durable and multi functional material suitable for home and apparel textile applications is disclosed herein. A process for production and apparatus thereof are also disclosed.

Description

technical field [0001] The present invention basically relates to a new type of fabric material and in particular to a miraculous fabric comprising a see-through structure of multiple strands of yarn intersecting each other at an angle which, under specific conditions, is hydro-laminated with false yarns , forming stapled fibers and mechanically crosslinked yarns on at least one side, resulting in a durable and versatile material suitable for home, upholstery and apparel textile applications. The invention also describes a method of production and a device thereof. Background technique [0002] Typically, home and apparel fabrics are produced by weaving or knitting techniques. Weaving is the process of interlacing many vertical yarns in the warp direction with many horizontal yarns in the weft direction. The knitting process requires only one yarn component. Using this yarn component, loops are subsequently formed by interbonding this yarn component with previously formed...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06N7/00D06N3/00D04H18/00D04H1/498D06C27/00D06C29/00
CPCD04H1/498D04B21/12D04H13/00D04H18/04Y10T442/159Y10T442/10D04H1/492D06M17/00B32B5/26
Inventor 萨金·韩曼特·库尔卡尼
Owner WELSPUN GLOBAL BRANDS
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