A preparation method of ultra-high temperature lightweight zirconia setter plate

A zirconia and ultra-high temperature technology, which is used in the preparation of ultra-high temperature lightweight zirconia setter plates, can solve problems such as poor chemical stability, chemical reaction, cracking, etc., and achieve the effect of low thermal storage and high temperature

Inactive Publication Date: 2011-12-14
韦国文 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The setter has poor chemical stability and high heat storage during sintering, especially when sintering chip electronic components and hard alloy parts, it is prone to chemical reaction, cracking, deformation and other problems

Method used

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  • A preparation method of ultra-high temperature lightweight zirconia setter plate
  • A preparation method of ultra-high temperature lightweight zirconia setter plate

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] (1) Select high-purity zirconia fiber as the main raw material, select zirconia fine powder of ≤0.088mm as the sintering material, and select high-purity zirconia sol as the forming binder;

[0026] (2) Weigh 30% of zirconia fibers with a diameter of 2-15 microns and 70% of zirconia fine powder with a particle size of ≤0.088mm by mass percentage, add a zirconia sol binder and stir and mix;

[0027] (3) The above-mentioned mixed and prepared raw materials are sieved through a sieve and packed into a plastic bag for bundling and storage, then taken out and sieved twice and then pressed into shape;

[0028] (4) Carry out maintenance and drying to the above-mentioned pressed-formed zirconia green body;

[0029] (5) After high-temperature sintering, the desired ultra-high-temperature light-weight zirconia setter is obtained.

Embodiment 2

[0031] (1) Select high-purity zirconia fiber as the main raw material, select ≤0.088mm zirconia fine powder as the sintering material, and select high-purity zirconia sol as the forming binder;

[0032] (2) Weigh 45% of zirconia fibers with a diameter of 2-15 microns and 55% of zirconia fine powder with a particle size of ≤45 microns by mass percentage, add a zirconium sol binder and stir and mix;

[0033] (3) The above-mentioned mixed and prepared raw materials are sieved through a sieve and packed into a plastic bag and stored for 48 hours, then taken out and sieved twice and then pressed into shape;

[0034] (4) curing and drying the solid zirconia after the above-mentioned compression molding;

[0035] (5) After high-temperature sintering, the required high-temperature-resistant zirconia setter plate is obtained.

Embodiment 3

[0037] (1) Select high-purity zirconia fiber as the main raw material, select ≤0.088mm zirconia fine powder as the sintering material, and select high-purity zirconia sol as the forming binder;

[0038] (2) Weigh 60% of zirconia fibers with a diameter of 2-15 microns and 40% of zirconia fine powder with a particle size of ≤0.088mm by mass percentage, add a zirconia sol binder and stir and mix;

[0039] (3) The above-mentioned mixed and prepared raw materials are sieved through a sieve and packed into a plastic bag and stored for 48 hours, then taken out and sieved twice and then pressed into shape;

[0040] (4) curing and drying the solid zirconia after the above-mentioned compression molding;

[0041] (5) After high-temperature sintering, the desired ultra-high-temperature light-weight zirconia setter is obtained.

[0042] The setter plate prepared by the above method has high porosity, light weight, high temperature resistance, good chemical stability and low heat storage, ...

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Abstract

The invention discloses a method for preparing an ultra-high-temperature light-weight zirconia setter plate, which comprises the following steps: (1) material selection: respectively select high-purity zirconia fiber, zirconia fine powder and high-purity zirconia sol; 2) Mixing ingredients: Weigh 30-60% of zirconia fibers with a diameter of 2-15 microns and 40-70% of zirconia fine powder with a particle size of ≤0.088mm by mass percentage; add zirconium sol binder and stir and mix; ( 3) The above-mentioned mixed and prepared raw materials are sieved through a sieve and packed into a plastic bag for bundling and storing, and then taken out and sieved twice before being pressed and formed; (4) The above-mentioned pressed and formed solid zirconia is cured and dried; (5) Sintering the solid zirconia after curing and drying at high temperature to obtain the desired high temperature resistant zirconia setter. The method of the invention is novel and effective, and the prepared zirconia light-weight setter plate has high porosity, low heat storage, good chemical stability, light weight and high temperature resistance.

Description

technical field [0001] The invention relates to a preparation method of an ultra-high-temperature light-weight zirconia setter. Background technique [0002] The current setter can withstand a maximum temperature of no more than 1600°C, and its scope of application is relatively limited. The chemical stability of the setter plate is poor during sintering, and the heat storage is too high. Especially when sintering chip electronic components and hard alloy parts, problems such as chemical reaction, cracking, and deformation are prone to occur. Contents of the invention [0003] In order to overcome the above-mentioned defects in the prior art, the present invention provides a method for preparing an ultra-high temperature lightweight zirconia setter plate. The setter plate made by this method has high porosity, light weight, low heat storage, and It is conducive to the perfect sintering of chip parts, and has excellent chemical stability; it has a wide range of applicable ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/66C04B35/48
Inventor 韦国文沈冬
Owner 韦国文
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