Method for correcting load jacking experiment of marine shaft system

A calibration method and shafting technology, applied in mechanical bearing testing, machine gear/transmission mechanism testing, force/torque/power measuring instruments, etc., can solve problems such as shortened life, large wear, and vibration of bearings

Inactive Publication Date: 2012-02-08
JIANGDONG SHIPYARD CHINA NAT CHANGJIANG SHIPPING COOPERATION
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The purpose of the jacking test of the ship shafting is to check the force distribution of the bearings of the main engine, gearbox, shafting, etc. when the main engine is running under the specified draft of the ship. If the force is too small, the bearings will vibrate. A certain bearing is subjected to excessive stress and wear, the bearing generates heat, and its service life is shortened sharply. For the shaft system driven by a large low-speed two-stroke diesel engine, in addition to the shaft lifting test, the crankshaft model provided by the main engine manufacturer, Static thrust shaft load curve diagram for bearing jacking in a diesel engine

Method used

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  • Method for correcting load jacking experiment of marine shaft system
  • Method for correcting load jacking experiment of marine shaft system
  • Method for correcting load jacking experiment of marine shaft system

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Embodiment Construction

[0014] Referring to the accompanying drawings, the correction method of the ship shafting load jacking test includes the following implementation steps:

[0015] 1) Place the 10T jack 1 below the optimum point of the shafting shown in the figure, that is, multiply the total length of the entire shafting 2 by a factor of about 0.618 to select the first jacking point, and then place it on the output shaft flange of the gearbox or the flywheel of the main engine The lower end is selected as the second jacking point, and the jacking force action line of the jack must pass through the axis line of the shafting vertically;

[0016] 2) Place a dial gauge 3 with a range of 0~10mm above the shafting, and place the measuring rod of the dialing gauge on the top surface of the shafting;

[0017] 3) Start the manual pump, lift the jack by 0.05mm each time, and record the lift data of the jack until it reaches the data of the total clearance between the shafting and the bearing;

[0018] 4...

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Abstract

The invention discloses a method for correcting a load jacking experiment of a marine shaft system, which comprises the following implementation steps of: placing a jack below an optimum point of the shaft system shown in a diagram; placing a dial indicator above the shaft system, wherein a measuring rod of the dial indicator is pressed on the top surface of the shaft system; starting a manual pump, and recording lifting power data of the jack until the jack is jacked to be with the data being the data of the shaft system in a total backlash of bearings; recording pressure data in a pump body as soon as the jack is descended by 0.05mm until the indication of the dial indicator is zero; organizing recorded experimental data, drawing load curve graphs of the ascending and the descending of the jack, and calculating an average value between the two curves, wherein the average value is a bearing load. According to the method disclosed by the invention, the propulsion performance of the marine shaft system and the load borne by each bearing can be more perfect through an effective scientific experiment method of the shaft system jacking, the service lives of the bearings are prolonged by more than three times, and the failure rate of a high-elastic coupling of a gear case and bearing heating is reduced to be zero.

Description

technical field [0001] The invention relates to the field of jacking tests of ship shafting, in particular to a correction method for load jacking tests of ship shafting. Background technique [0002] In the past, people regarded the shafting as a rigid body, and often used the "flat shaft method" for alignment of the shafting. Due to the lack of scientificity, accidents such as excessive load of a certain bearing, heating of the bearing, vibration, etc. often occurred. In fact, the shaft system is an elastic body, and the shaft system calibration is to use the shaft system as an elastic continuous beam to calculate and analyze the force of each support, list three bending moment equations to calculate the bending moment and deflection, and obtain the bearings Optimum load, obtain the given Sag / gap value (that is, opening value and offset value), and use the method of adjusting the support position (bearing) to rationalize the support force. As a result, the "load calibrati...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01M13/02G01M13/04G01L5/00
Inventor 张云
Owner JIANGDONG SHIPYARD CHINA NAT CHANGJIANG SHIPPING COOPERATION
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