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Method for producing wide-amplitude double-zero aluminum foil blank by adopting cast-rolled compact

A double-zero aluminum foil, casting and rolling technology is applied in the field of aluminum alloy sheet, strip and foil processing to achieve the effects of low product cost, improved rolling performance, and changes in immaturity and instability

Inactive Publication Date: 2012-06-13
JIANGSU DINGSHENG NEW MATERIAL JOINT STOCK CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003]The production of aluminum foil blanks generally adopts two methods: hot rolling and casting rolling. The hot rolling method is to refine and purify molten aluminum and cast it into a large flat ingot. The international production of aluminum foil with a thickness below 0.01mm basically uses hot-rolled blanks as wool. Although the aluminum foil produced by hot-rolled wool has high process stability and good product quality, the production cost is high and the one-time investment is large. The cost of aluminum foil wool produced by rolling blanks is nearly 1,000 yuan / ton higher; therefore, using cast-rolled blanks to produce aluminum foil wool instead of hot-rolled wool has become the first choice for domestic aluminum foil manufacturers; but overall, the current domestic casting-rolling production technology level The good and the bad are mixed. The cast-rolled sheet is often accompanied by defects such as inclusions, air channels, large grains, and center segregation. When the thickness is less than 0.01mm, it will lead to broken aluminum foil or excessive pinholes.
[0004] At present, the double-zero aluminum foil wool used in the domestic market is mainly 1235, 1100 and other alloys, and more than 90% of the 6~7μm aluminum foil produced in the domestic market is made of 1235 alloy , while the European and American markets are dominated by hot-rolled 8079 alloy; especially in the production market of wide-width double-zero foil wool, the use of 1235 alloy wool to produce wide-width double-zero foil has the advantages of good surface quality and fewer aluminum foil pinholes; However, due to the low alloy content and soft strength, the rolling performance is poor and the production efficiency is low; and when the 8 series alloy is used to produce wide-width double zero foil, although the strength is high and the rolling stability is good, but due to the Due to the characteristics of the alloy itself and the wide-width wool in the casting and rolling production process, due to the gradient of cooling strength along the axial direction of the casting roll, the accumulation of compounds at the grain boundaries will increase in turn, and the grain size will be inconsistent. For example, in the subsequent cold rolling production process , not eliminated in time, so that the performance is unstable during foil rolling and the strip is broken. When producing wide double-zero foil, the number of pinholes is difficult to control, and the mechanical properties such as the tensile strength are too small. At the same time, it will cause defects such as dark surface roughness.

Method used

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  • Method for producing wide-amplitude double-zero aluminum foil blank by adopting cast-rolled compact
  • Method for producing wide-amplitude double-zero aluminum foil blank by adopting cast-rolled compact
  • Method for producing wide-amplitude double-zero aluminum foil blank by adopting cast-rolled compact

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Effect test

Embodiment 1

[0033] 99.70% industrial pure aluminum ingot, Fe agent, Si agent and copper agent are used as raw materials to prepare the alloy to meet the burden of a 20t-capacity aluminum alloy melting furnace. The chemical composition is strictly in accordance with the adjusted chemical composition range of the aluminum alloy. The temperature is 740~760 0 C, the temperature of the static furnace is 740±5°C, the hydrogen content in the melt is controlled within 0.12ml / 100gAl, the Al-5Ti-0.2B grain refiner is used, and the addition of the refiner is strictly controlled. After online inspection, actual measurement The chemical composition is:

[0034] Cu Mg Fe Si Zn Ti Al alloy 0.07 0.005 0.80 0.30 0.01 0.02 margin

[0035] choose in Ф Produced on a 980×2000mm inclined casting-rolling machine, the gap between the upper and lower nozzle rolls should be properly controlled when the vertical plate is erected, and the casting-rolling area should be contr...

Embodiment 2

[0040] 99.70% industrial pure aluminum ingot, Fe agent, Si agent and copper agent are used as raw materials to prepare the alloy to meet the burden of a 20t-capacity aluminum alloy melting furnace. The chemical composition is strictly in accordance with the adjusted chemical composition range of the aluminum alloy. The temperature is 740~760 0 C, the temperature of the static furnace is 740±5°C, the hydrogen content in the melt is controlled within 0.12ml / 100gAl, the Al-5Ti-0.2B grain refiner is used, and the addition of the refiner is strictly controlled. After online inspection, actual measurement The chemical composition is:

[0041] Cu Mg Fe Si Zn Ti Al alloy 0.10 0.01 0.9 0.30 0.05 0.03 margin

[0042] choose in Ф Produced on a 980×2000mm inclined casting and rolling machine, the gap between the upper and lower nozzle rolls should be properly controlled when the vertical plate is erected, and the casting and rolling area should ...

Embodiment 3

[0047] 99.70% industrial pure aluminum ingot, Fe agent, Si agent and copper agent are used as raw materials to prepare the alloy to meet the burden of a 20t-capacity aluminum alloy melting furnace. The chemical composition is strictly in accordance with the adjusted chemical composition range of the aluminum alloy. The temperature is 740~760 0 C, the temperature of the static furnace is 740±5°C, the hydrogen content in the melt is controlled within 0.12ml / 100gAl, the Al-5Ti-0.2B grain refiner is used, and the addition of the refiner is strictly controlled. After online inspection, actual measurement The chemical composition is:

[0048] Cu Mg Fe Si Zn Ti Al alloy 0.03 0.02 0.7 0.22 0.08 0.01 margin

[0049] choose in Ф Produced on a 980×2000mm inclined casting and rolling machine, the gap between the upper and lower nozzle rolls should be properly controlled when the vertical plate is erected, and the casting and rolling area should ...

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Abstract

The invention belongs to the technical field of aluminum alloy sheet strip foil material processing, and in particular relates to a method for producing a wide-amplitude double-zero aluminum foil blank by adopting a cast-rolled compact. By adjusting 8079, 1235 and other alloying components and adopting twice intermediate annealing processes, the non-uniform compound scale and distribution, caused by roll cooling intensity difference, of the wide-amplitude cast-rolled compact along the same board plane are eliminated, thus the pinhole degree and performances of the blank foil after rolling are superior to those of 1235; at the same time, through addition of Cu element, the problem of soft tensile property when the wide-amplitude blank is rolled to the double-zero foil after twice annealing is solved; and the rolling performance and foil rolling efficiency of the wide-amplitude blank are improved.

Description

technical field [0001] The invention belongs to the technical field of processing aluminum alloy plates, strips and foils, and in particular relates to a method for producing wide-width double-zero aluminum foil wool by using cast-rolled slabs. Background technique [0002] Aluminum foil has a wide demand in light industry, power electronics industry, packaging and other fields due to its unique properties. As a major producer of aluminum sheet, strip and foil materials, China has maintained the world's largest production capacity and output of aluminum foil since 2006. At present, China has about 140 aluminum foil production enterprises with a production capacity of 1.3 million tons per year, accounting for the world's largest aluminum foil production capacity. Since the 2008 global financial crisis, the production and sales of aluminum foil have been greatly impacted. The production capacity of domestic aluminum foil has obviously exceeded the demand. With the development...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22F1/04C22C21/00
Inventor 潘秋红董则防
Owner JIANGSU DINGSHENG NEW MATERIAL JOINT STOCK CO LTD
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