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Real-time monitoring method and monitoring system for thread condition of computerized embroidery machine

A real-time monitoring and embroidery technology, applied in the direction of embroidery machine, embroidery machine mechanism, textile and papermaking, etc., to achieve the effect of improving quality and embroidery quality

Inactive Publication Date: 2012-06-20
HUI ZHOU SHENTIAN PRECISION MACHINES
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

In addition, because the embroidery thread has a certain degree of elasticity, the flow of the thread during the embroidery process is not unidirectional. In this case, the existing embroidery thread consumption testing device will inevitably produce errors

Method used

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  • Real-time monitoring method and monitoring system for thread condition of computerized embroidery machine
  • Real-time monitoring method and monitoring system for thread condition of computerized embroidery machine
  • Real-time monitoring method and monitoring system for thread condition of computerized embroidery machine

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Embodiment Construction

[0029] In order to facilitate the understanding of those skilled in the art, the structural principles of the present invention will be further described in detail below in conjunction with specific embodiments and accompanying drawings.

[0030] To design a real-time monitoring system for computerized embroidery machine thread status, the present invention designs a real-time monitoring method for computerized embroidery machine thread status, comprising the following steps:

[0031] The first step is to install a wire flow state monitoring device and a thread tension adjustment device on the machine head adjustment table, which are used to detect and judge the real-time state of the embroidery thread during embroidery, and make corresponding records, warnings or compensations according to the state, and transmitted to the electronic control system;

[0032] In the second step, the turntable, code wheel and bidirectional photoelectric sensor on the thread flow state monitorin...

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Abstract

The invention discloses a real-time monitoring method and a monitoring system for the thread condition of a computerized embroidery machine. The monitoring method is mounting a thread flow condition monitoring device and a thread tension adjusting device on a machine head adjusting platform, so as to detect and judge the real-time condition of an embroidering thread during embroidery, carry out corresponding recording, warning or compensation according to the real-time condition, and transmit to an electric control system. The monitoring system comprises the machine head adjusting platform, wherein the thread flow condition monitoring device and the thread tension adjusting device are mounted on the machine head adjusting platform; and the embroidering thread can pass through the thread flow condition monitoring device and the thread tension adjusting device sequentially. The invention has the advantages that real-time embroidering thread condition monitoring, embroiderer tension adjustment and thread consumption calculation can be carried out during embroidery; thread breakage detection, real-time thread quantity variance compensation, and accurate judgment on thread flowing quantity and thread flowing direction can be carried out accurately, so as to reduce thread breakage rate, and improve embroidery quality and the like; and important information such as thread consumption quantity can be collected, so as to optimize production management.

Description

technical field [0001] The invention relates to a computerized embroidery machine, in particular to a real-time monitoring method and a monitoring system for detecting and judging the real-time status of embroidery threads during embroidery. Background technique [0002] Computer embroidery machine is an industrial equipment that can automatically embroider according to the designed pattern, and can perform various forms of embellishment and processing on cloth or clothing at high speed. The state of embroidery thread is extremely important in the embroidery process, and is closely related to the quality of embroidery machine embroidery. If the tension of the embroidery thread is too high, the interlocking knot of the upper thread and the bottom thread will be too tight, and even cause the thread to break; if the tension is too small, floating threads and loose patterns will be formed. In the patent CN201068523Y, a device capable of measuring and displaying embroidery threa...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D05C13/02D05C11/08D05C11/14
Inventor 叶树和左巍
Owner HUI ZHOU SHENTIAN PRECISION MACHINES
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