Natural fiber health-care board and preparation method thereof

A natural fiber and health-care board technology, applied in the field of composite boards, can solve problems such as delamination, and achieve the effects of ensuring durability, light weight, and good moisture absorption and air permeability

Active Publication Date: 2012-06-27
JIANGSU REDBUD DYEING TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] The technical problem solved by the present invention is that the service life and comfort of the mattress are limited by the amount of low-melting fiber and hemp fiber added to the mattress, resulting in the contradiction between strength and air permeability; further, to solve the problem of thick mattresses Delamination Issues Produced by Preparation

Method used

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  • Natural fiber health-care board and preparation method thereof
  • Natural fiber health-care board and preparation method thereof
  • Natural fiber health-care board and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] In the first step, each component is weighed, opened and mixed, pre-laid, carded, air-laid, and needle punched according to the ratio of 10% PP fiber and 90% elastic chemical fiber. For spinning layer, the needle board cloth needle density in the needle punching process is 1000 pieces / m, the needle punching frequency is 1500 times / min, and the speed is 2 m / min.

[0043] The second step: According to the proportion of 20% ES fiber, 60% flax fiber, 20% bamboo charcoal fiber, weigh, open and mix, pre-web, card, air-laid intermediate layer 2, of which pre-web The speed of carding and air-laid process is 5m / min;

[0044] The third step: the non-woven layer prepared in step S01 and the intermediate layer 2 prepared in step S02 according to figure 1 Spread together in the order shown, then enter the oven, cold rolling, cooling, cutting, inspection and packaging together. The oven temperature is 230℃, the baking time in the oven is 2min, the cold rolling temperature is 5℃, and the c...

Embodiment 2

[0048] In the first step, each component is weighed, opened and mixed, pre-laid, carded, air-laid, and needle punched according to the ratio of 40% PE / PET sheath-core fiber and 60% jute fiber to obtain the upper surface layer. 1 non-woven layer, the needle board cloth needle density in the needle punching process is 3000 pieces / m, the needle punching frequency is 1000 times / min, and the speed is 10 m / min;

[0049] Step 2: According to the ratio of 30% ES fiber, 20% jute fiber, and 50% coconut palm fiber, the intermediate layer 2 is prepared by weighing, opening and mixing, pre-netting, carding, and air-laying. The speed of netting, carding and air-laid process is 10m / min;

[0050] The third step: the non-woven layer prepared in step S01 and the intermediate layer 2 prepared in step S02 according to figure 1 Spread together in the order shown, then enter the oven, cold rolling, cooling, cutting, inspection and packaging together. The oven temperature is 210℃, the baking time in the ...

Embodiment 3

[0054] In the first step, each component is weighed, opened and mixed, pre-laid, carded, air-laid, and needle punched according to the ratio of 25% 4080 fiber, 45% elastic chemical fiber and 30% kenaf fiber. Obtain the non-woven layer of the lower layer 3, the needle board cloth needle density in the needle punching process is 5000 pieces / m, the needle punching frequency is 100 times / min, and the speed is 18 m / min;

[0055] Step 2: According to the proportion of 40% PE / PET sheath-core fiber, 20% sisal fiber, 10% brown fiber, 30% coconut husk fiber, carry out weighing, opening and mixing, pre-netting, carding, air flow Intermediate layer 2 is obtained by web forming, in which the speed of pre-web, carding and air-laid processes is 18m / min;

[0056] The third step: the non-woven layer prepared in step S01 and the intermediate layer 2 prepared in step S02 according to figure 2 Spread together in the order shown, then enter the oven, cold-roll, cool, cut, inspect and pack together. T...

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Abstract

The invention discloses a natural fiber health-care board which consists of a middle layer and a surface layer arranged on the upper surface or the lower surface of the middle layer. The surface layer is a non-woven layer comprising 5 percent to 50 percent of low melting point fibers. The middle layer is a non-woven layer which comprises the following components: bastose and 5 percent to 50 percent of low melting point fibers. In the natural fiber health-care board, the content of the bastose is within the range of 5 percent to 65 percent. The invention also discloses a preparation method of the natural fiber health-care board, which comprises the following steps of: respectively preparing the middle layer and the upper or lower surface layer; then sequentially paving the layers; and preparing the natural fiber health-care board by processes of processing by an oven, cold milling, cooling, cutting, inspecting and packaging. Due to the adoption of the natural fiber health-care board and the preparation method thereof, which are disclosed by the invention, the problem that the existing mattress is easy to affect with damp, mildew, breed worms and deteriorate, is easy to layer and has poor air permeability is solved.

Description

Technical field [0001] The present invention relates to a composite board, in particular to a natural fiber health board prepared from hemp fiber and a preparation method thereof. The natural fiber health board of the present invention can be used as a mattress material, and of course can also be used for other purposes. Background technique [0002] At present, the commonly used coconut palm mattresses use palm fiber as the filling material, and a large amount of glue is used to bond the coconut palm mattresses. Long-term use will cause harm to human health. Moreover, coconut palm mattresses are not only more susceptible to damp, mold, or insect deterioration, easy to collapse, easy to break, but also harder and less elastic, and their use range is narrow, and they are mostly suitable for hard mattresses. [0003] The patent document with the publication number CN201139289Y discloses a health-care mattress, including a mattress body and a jute fiber fabric covering layer covering ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B5/26B32B37/06B32B37/10
Inventor 刘国忠张熙明陈红武姚建刚
Owner JIANGSU REDBUD DYEING TECH CO LTD
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