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Pretreatment technology of oil-tea camellia seed

A technology of camellia oleifera seed and process, which is applied in the field of agricultural product processing, can solve the problems of high labor intensity, increased processing cost, increased peroxide value of oil and acid value, etc., to reduce energy consumption, save manpower, oil content and oil yield Improved effect

Active Publication Date: 2012-06-27
湖北四季春茶油股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The current pretreatment process is mainly carried out by farmers after picking, stacking and retting, manually peeling and selecting seeds, and drying naturally. Enterprises use dryers to dry tea seeds at high temperature and quickly. This method consumes a lot of energy, which greatly increases the processing cost, and high temperature drying will easily lead to a decrease in the oil yield of tea seeds, and an increase in the peroxide value and acid value of oil.
For example, the patent document with the application number 201010196383.6 discloses a drying method of camellia oleifera seeds. In this method, the tea fruit is stacked and retting for 8 to 12 days, and the tea seeds are dried quickly at high temperature, which not only leads to the oil content and yield of the tea seeds Lower oil rate and higher energy consumption

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] Pack 5,000kg of freshly harvested camellia oleifera in air-permeable mesh bags or sacks, each bag containing 35Kg, move it into a drying room and put it on a pallet for stacking, with 4 bags in each pile, leaving gaps between piles, and placing them in strips On the air duct exit. Then turn on the heat source and the blower, and intermittently blow hot air through the air duct to flow from bottom to top. The hot air will take away the moisture in the camellia oleifera fruit, and the dried hot and humid gas will be discharged from the exhaust window on the roof. By controlling the heat source and Observe the temperature and humidity monitoring display in the drying room so that the drying temperature is controlled at 25° C., the humidity is controlled at 50%, and dried for 3 days. After drying, it was tested: the water content in the tea fruit dropped from about 65% to 40%, the oil content on a dry basis in the tea seeds rose from 27.7% to 29.1%, and the cracking rate of...

Embodiment 2

[0019] Pack 2500kg of freshly harvested Camellia oleifera in air-permeable mesh bags or sacks, each bag containing 32Kg, move it into the drying room and put it on a pallet for stacking. On the air duct exit. Then turn on the heat source and the blower, and intermittently blow hot air through the air duct to flow from bottom to top. The hot air will take away the moisture in the camellia oleifera fruit, and the dried hot and humid gas will be discharged from the exhaust window on the roof. By controlling the heat source and Observe the temperature and humidity monitoring display in the drying room so that the drying temperature is controlled at 35° C., the humidity is controlled at 40%, and the drying is carried out for 2.5 days. After drying, it was tested: the water content in the tea fruit dropped from about 65% to 42%, the oil content on a dry basis in the tea seeds rose from 27.9% to 29.0%, and the cracking rate of the fruit shell was 81%, which is easy to separate the sh...

Embodiment 3

[0024] Pack 6,000kg of freshly harvested camellia oleifera in air-permeable mesh bags or sacks, each bag containing 30Kg, move it into the drying room and put it on a pallet for stacking. On the air duct exit. Then turn on the heat source and the blower, and intermittently blow hot air through the air duct to flow from bottom to top. The hot air will take away the moisture in the camellia oleifera fruit, and the dried hot and humid gas will be discharged from the exhaust window on the roof. By controlling the heat source and Observe the temperature and humidity monitoring display in the drying room so that the drying temperature is controlled at 45° C., the humidity is controlled at 60%, and dried for 2 days. After drying, it was tested: the water content in the tea fruit dropped from about 65% to 44%, the oil content on a dry basis in the tea seeds rose from 27.5% to 28.6%, and the cracking rate of the fruit shell was 78%, which is easy to separate the shell and seeds .

[...

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PUM

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Abstract

The invention provides a pretreatment technology of an oil-tea camellia seed. The pretreatment technology of an oil-tea camellia seed comprises the following steps of 1, packaging collected oil-tea camellia fruits by air permeable bags, 2, after packaging and stacking, drying the packaged oil-tea camellia fruits under the conditions of a drying temperature of 25 to 45 DEG C, air humidity of 40 to60% and drying time of 2 to 3 days until shells of the oil-tea camellia fruits crack, wherein each one pile comprises 1 to 5 bags of the oil-tea camellia fruits; the weight of each bag of the oil-teacamellia fruits is in a range of 30 to 35kg; and gaps exist among the piles, 3, carrying out shell removal of the dried oil-tea camellia fruits by a physical method to obtain oil-tea camellia seeds, 4, packaging the oil-tea camellia seeds by air permeable bags, and 5, after packaging and stacking, drying the packaged oil-tea camellia seeds under the conditions of a drying temperature of 25 to 45 DEG C, air humidity of 30 to 50% and drying time of 4 to 7 days, wherein each pile comprises 1 to 5 bags of the oil-tea camellia seeds; the weight of each bag of the oil-tea camellia seeds is in a range of 25 to 30kg; and gaps exist among the piles. The pretreatment technology of an oil-tea camellia seed saves manpower and material resources, improves efficiency, reduces energy consumption and is suitable for large-scale industrial production.

Description

technical field [0001] The invention relates to a pretreatment process of camellia oleifera seeds, specifically drying and shelling fresh camellia oleifera fruits, and drying the camellia oleifera seeds obtained after shelling, and belongs to the technical field of agricultural product processing. Background technique [0002] Camellia oil has been listed as a healthy edible vegetable oil by the United Nations Food and Agriculture Organization. The development of camellia oleifera industry has received increasing attention from governments at all levels and the people. Nowadays, the planting area of ​​camellia oleifera is expanding rapidly, and camellia oleifera seeds are being processed and utilized on a large scale. After the fresh fruits of camellia oleifera are picked, the separation of tea seeds and husks and the drying of tea seeds are the first steps in the processing and utilization of camellia oleifera seeds, which have an important impact on the subsequent storage a...

Claims

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Application Information

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IPC IPC(8): C11B1/04
Inventor 余旭东汪志强
Owner 湖北四季春茶油股份有限公司
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