Process for synthesizing p-tert-butylbenzoic acid
A technology of tert-butylbenzoic acid and p-tert-butyltoluene, which is applied in the field of preparation of p-tert-butylbenzoic acid, can solve the troublesome production of methyl tert-butylbenzoate, the large residual amount of PTA in the product, and the complicated process steps and other issues, to achieve the effect of avoiding complex post-processing, avoiding coloring effects, and changing process complexity
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Embodiment 1
[0040] Add 100kg of p-tert-butyltoluene and 0.3kg of cobalt acetate into the reaction kettle, feed oxygen, and start the reaction at a temperature of 150-152°C at the beginning of the reaction, and carry out the oxidation reaction at this temperature for 0.5-1.0 hours; then lower the temperature to 140-143° C. to continue the oxidation reaction, the reaction time is 10-12 hours, and obtain the crude product of p-tert-butylbenzoic acid.
[0041] The solution containing the crude p-tert-butylbenzoic acid is continuously cooled to room temperature, during which the p-tert-butylbenzoic acid is crystallized, centrifugally dried, washed with a small amount of p-tert-butyltoluene, and the centrifuged crude product is obtained. The centrifuged mother liquor is recycled and applied to the next batch of oxidation reactions, and the centrifuged mother liquor can be used repeatedly for 8 to 12 times.
[0042] Add the obtained centrifuged crude product into the dissolution kettle, add tolu...
Embodiment 2
[0045] Add 100kg of p-tert-butyl toluene and 0.2kg of cobalt acetate into the reaction kettle, blow in air, and start the reaction at 151-154°C at the beginning of the reaction, and carry out the oxidation reaction at this temperature of 0.75-1.25°C hours; then lower the temperature to 138-144° C. for the oxidation reaction, and the reaction time is 12-14 hours to obtain crude p-tert-butylbenzoic acid.
[0046] The solution containing the crude product of p-tert-butylbenzoic acid is subjected to gradient cooling, and the temperature is first reduced from the reaction temperature to about 80°C at a rate of 25°C / hour, and then uniformly lowered to about 30°C at a rate of 12°C / hour. Crystals began to precipitate, and then the temperature was uniformly lowered to 12-15°C at a rate of 6°C / hour. The crystallization of p-tert-butylbenzoic acid is complete, centrifuged and dried, and washed with a small amount of p-tert-butyltoluene to obtain a centrifuged crude product. The centrifug...
Embodiment 3
[0050] Add 100kg of p-tert-butyl toluene and 0.40kg of cobalt acetate into the reaction kettle, pass air in, and start the reaction at a temperature of 152-155°C at the beginning of the reaction, and carry out the oxidation reaction at this temperature of 0.25-0.75 Hours; then lower the temperature to 135-142° C. for the oxidation reaction, the reaction time is 8-10 hours, and obtain the crude product of p-tert-butylbenzoic acid.
[0051] Gradient cooling of the solution containing crude p-tert-butylbenzoic acid, first lowering the temperature from the reaction temperature to about 80°C at a rate of 22-24°C / hour, and then uniformly lowering the temperature to about 80°C at a rate of 13-15°C / hour 30°C, at this time, crystals began to precipitate, and then the temperature was uniformly lowered to 13-15°C at a rate of 5-7°C / hour. The crystallization of p-tert-butylbenzoic acid is complete, centrifuged and dried, washed with a small amount of p-tert-butyltoluene to obtain a centri...
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