Pure cotton heavy bath mat weaving process

A bath mat, pure cotton technology, applied in the direction of textiles and papermaking, textiles, fabrics, etc., can solve the problems of poor durability, poor elasticity, easy deformation, etc., and achieve the effect of good durability, good elasticity, and not easy to generate static electricity

Active Publication Date: 2014-04-16
SUNVIM GROUP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The technical problem to be solved by the present invention is to provide a pure cotton low-count bath mat weaving process, which overcomes the shortcomings of cotton materials such as poor elasticity, easy deformation, and poor durability when used in bath mats, thereby eliminating the defects in the above-mentioned background technology

Method used

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  • Pure cotton heavy bath mat weaving process
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] The pure cotton low-count bath mat weaving process includes the following weaving steps:

[0038] S1. Spin the fine-staple cotton into a single yarn with 72.9 tex and a twist of 40 twists / 10 centimeters, and then combine the single yarns into 4 strands to make a weakly twisted bobbin yarn with a twist of 18 twists / 10 centimeters.

[0039] This step includes the following procedures: ① Opening and cleaning process, the mixed fine-staple cotton is opened and removed with a cotton opener, and the cotton cleaning machine is used to continue opening and removing impurities, and the raw cotton is made into cotton of a certain specification Cotton roll or cotton layer; ②Carding process, the finished cotton roll or cotton layer is fed to the carding machine for careful and thorough carding, so that the bundle fibers are separated into single fiber states, and the fibers are partially straightened to make a certain Uniform oval card sliver of density. And put the regular loops ...

Embodiment 2

[0047] The pure cotton low-count bath mat weaving process includes the following weaving steps:

[0048] S1. The fine-staple cotton is spun into a single yarn of 72.9 tex and a twist of 30 twists / 10 cm through the opening and cleaning process, carding process, and rotor spinning process, and then the single yarn is combined through the yarn joining process. strands to make a weakly twisted bobbin yarn with a twist of 15 twists / 10 cm.

[0049] S2. the bobbin is warped and sized, relying on the G6300 type rapier loom, using No. 50 reed, ground warp 1 into the reed, wool warp 0.5 into the reed, the weft density is 50 weft / 2.54 cm, and the speed of the machine is 300 R / min, and use 35tex×2 ground warp and 57tex weft yarns for weaving. The raised and wefted weaving structure used is: among the two adjacent wool warps, one wool warp has 6 wefts with high loops, and the other wool warp has 3 The weft and 3 wefts respectively play short loops, and finally weave gray cloth.

[0050] ...

Embodiment 3

[0053] The pure cotton low-count bath mat weaving process includes the following weaving steps:

[0054] S1. The fine-staple cotton is spun into a single yarn of 72.9 tex and a twist of 60 twists / 10 cm through the opening and cleaning process, carding process, and rotor spinning process, and then the single yarn is combined through the yarn joining process. strands to make a weakly twisted bobbin yarn with a twist of 25 twists / 10 cm.

[0055] S2. After warping and sizing the bobbin, rely on Sulzer G6200 rapier loom, select No. 50 reed, ground warp 1 into reed, wool warp 0.5 into reed, weft density is 70 weft / 2.54 cm, speed It is 380 rpm, and the ground warp of 37tex×2 and the weft yarn of 60tex are selected for weaving. Warp 3 weft, 3 weft and 4 weft respectively play short loops, and finally weave gray cloth.

[0056] S3. The gray cloth is bleached using a solution containing caustic soda at a concentration of 30L / 450kg, a hydrogen peroxide stabilizer at a concentration of ...

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Abstract

The invention relates to a pure cotton heavy bath mat weaving process. Firstly fine staple cotton is spun into72.9tex of single yarns with the twist degree of 30-60 twists / 10cm, and then the single yarns are combined into four strands to make weak twist cone yarns with the twist degree of 15-25 twists / 10cm; then the weak twist cone yarns are warped and starched, and are woven into greige cloth by a variable-program beating-up loom with a specific fuzzing beating-up tissue; and the greige cloth is bleached through boiling, whitened, neutralized, softened, dried and sewed into a bath mat. According to the pure cotton heavy bath mat weaving process provided by the invention, pure cotton material is reasonably and effectively utilized in the field of bath mats, the defect that the bath mat made of the pure cotton material is deformed easily and has poor elasticity and poor durability, which can not be changed by technicists for a long time, are overcome, and the manufactured bath mat has the advantages of softness, comfort, good water absorbability, difficult generation of static electricity and the like of the pure cotton material, and can become a development trend of the bath mat weaving technology.

Description

technical field [0001] The invention relates to a bath mat weaving process, in particular to a pure cotton low count bath mat weaving process. Background technique [0002] The bath mat is a product that can effectively absorb moisture and dust in the bathing place and keep the indoor floor tidy. It needs to have the characteristics of comfortable and soft feet, high elasticity, strong water absorption, good wear resistance, not easy to deform, and not easy to generate static electricity. Traditional bath mats are mostly made of chemical synthetic fibers, and the product has a single function. For example, nylon material has good wear resistance, but it is easy to deform and generate static electricity. Polypropylene material has good elasticity, high strength and good wear resistance, but poor water absorption. Acrylic material is comfortable and soft, has good elasticity and soft texture, but it has poor water absorption and poor wear resistance. Cotton materials have ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D03D27/08D06L3/02D06M16/00D06M101/06D06L4/12D06L4/13
Inventor 周吉柱吉越军单赟
Owner SUNVIM GROUP
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