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Method for detecting impact energy of hydraulic breaking hammer

A technology of hydraulic breaker and detection method, which is applied in the direction of measuring device, force/torque/power measuring instrument, instrument, etc., which can solve the problems of unusable, neglected piston action area, piston weight, etc., and achieve safe operation and simple test method Effect

Inactive Publication Date: 2012-10-17
SHANGHAI UNIV OF ENG SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] For example, CN 1387030A discloses a method for calculating the kinetic energy of the piston by measuring the pressure of the nitrogen chamber. This measurement method is simple and easy to implement, but it cannot be used for the full hydraulic action hydraulic hammer without the nitrogen chamber.
At the same time, it calculates the displacement of the piston movement based on the volume change of the nitrogen chamber, calculates the maximum speed of the piston movement, and finally obtains the kinetic energy, but ignores the active area of ​​the front and rear chambers of the piston and the weight of the piston itself, and the accuracy of the result is not high. The invention is precise

Method used

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  • Method for detecting impact energy of hydraulic breaking hammer
  • Method for detecting impact energy of hydraulic breaking hammer
  • Method for detecting impact energy of hydraulic breaking hammer

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] Such as figure 1 Shown, a kind of detection method of hydraulic breaker impact energy, this method comprises the following steps:

[0021] Step 1) The pressure sensor collects the pressure signal and sends it to the data acquisition card. Depending on the device to be detected, the pressure sensor has a different installation position when used. The pressure sensor can be set at the valve of the nitrogen chamber of the nitrogen explosion hydraulic hammer and the oil nozzle of the upper chamber, or it can be set at the gas-liquid The gas valve of the nitrogen chamber of the combined hydraulic hammer and the oil nozzle of the upper chamber can also be arranged at the oil nozzle of the upper chamber and the oil nozzle of the lower chamber of the full-hydraulic hydraulic hammer.

[0022] Step 2) The data acquisition card converts the pressure signal, and sends the converted signal to the computer;

[0023] Step 3) The computer stores the pressure signal in the memory, and...

Embodiment 2

[0045] For nitrogen explosion hydraulic hammer, such as Figure 4 As shown, when the return stroke starts, the piston upper chamber 42 leads to oil return, and the lower chamber 41 leads to high-pressure oil. The high-pressure oil in the lower chamber 41 pushes the piston 44 and makes the piston move up against its own weight and the pressure of the nitrogen chamber 43 . At this time, nitrogen gas is compressed on the top of the piston, and the pressure of nitrogen gas increases, which makes the piston decelerate and finally completes the return stroke.

[0046] The piston starts to stroke, and the lower chamber 41 switches the oil circuit by the reversing valve 46, so that the upper chamber 42 leads to high-pressure oil, and the lower chamber 41 leads to oil return. During the stroke, the oil pressure of the upper chamber and the nitrogen pressure make the piston move down and perform work on the outside in a rapid stroke. Considering the gravity of the piston, ignoring the ...

Embodiment 3

[0051] For nitrogen explosion hydraulic hammer, such as Figure 5 As shown, most full hydraulic breaking hammers, when the return stroke starts, the piston lower chamber 51 leads to high-pressure oil, and the upper chamber 52 leads to return oil. Affected by the high-pressure oil in the lower chamber, when the piston 53 accelerates and moves up to a certain position, it feeds back to the reversing valve 55 through the signal hole. Due to the annular area A of the upper chamber of the piston 2 Greater than the annular area of ​​the lower chamber A 1 , so the oil pressure in the upper chamber is greater than the oil pressure in the lower chamber, and the piston returns to brake under the pressure difference. At the same time, the stroke starts under the differential connection, returns to the initial state, and starts the next return journey. Considering the gravity of the piston and ignoring the frictional resistance suffered by the piston when it moves, the force balance fo...

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Abstract

The invention relates to a method for detecting impact energy of a hydraulic breaking hammer. The method comprises the following steps that: 1) a pressure sensor collects pressure signals and sends the pressure signals to a data acquisition card; 2) the data acquisition card converts the pressure signals and sends the converted signals to a computer; 3) the computer stores the pressure signals in memory and displays the pressure signals on a displayer in the form of a curve; 4) the computer judges the type of the hydraulic hammer and calculates respectively to obtain acceleration curves of a piston; 5) the computer carries out numerical integration processing on the acceleration curves of the piston by using the Simpson's rule to obtain a maximum speed and further to obtain the impact energy. Compared with the prior art, the method of the invention has the advantages of simple detection method, safe and convenient operation, high measurement accuracy, and the like.

Description

technical field [0001] The invention relates to a detection method of impact energy, in particular to a detection method of impact energy of a hydraulic breaker. Background technique [0002] The impact energy reflects the crushing ability of the hydraulic hammer, and the impact frequency reflects the crushing speed of the hydraulic hammer, which are two very important parameters. In the samples or technical documents of many manufacturers, only the impact frequency is often provided, and the impact energy is not marked. Compared with the impact frequency, the detection of impact energy is very difficult, time-consuming, labor-intensive and costly. Because there is no unified testing method and standard, the accuracy, repeatability, and comparability of the measured results are very poor, which is easy to cause controversy, which is why many manufacturers do not provide impact energy. [0003] At present, the commonly used impactor impact energy performance testing methods...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01L5/00
Inventor 杨国平尹文龙
Owner SHANGHAI UNIV OF ENG SCI