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Bonded bleed-out judging and alarming method

A technology of breakout and judgment procedure, which is applied in the field of continuous casting technology, can solve problems such as the increase in the number of low-quality slabs, the decline in the internal quality of slabs, and the decrease in the constant speed of continuous casting machines, so as to improve the accuracy rate and increase the cost of continuous casting. Billet rate, avoiding the effect of continuous casting machine constant rate reduction

Inactive Publication Date: 2012-12-19
ANGANG STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] Once the bonded breakout alarm device alarms, the continuous casting machine will automatically slow down and enter the crawling state, and the casting speed will drop to 0.1m / min instantly, which will not only lead to the deepening of the vibration marks on the surface of the slab, but also the decline of the internal quality of the slab, and the constant speed of the continuous casting machine Reduced, but also will produce contact blanks, resulting in increased waste
[0008] However, through a large number of production practices, it is found that there are a large number of false alarms in the entire alarm process, that is, there is no bonding breakout phenomenon in the drawing process
Due to the existence of a large number of false alarms, the number of low-quality slabs has increased, the internal quality of slabs has declined, the constant rate of continuous casting machines has decreased, and the amount of scrap has increased.

Method used

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  • Bonded bleed-out judging and alarming method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] The slab of ultra-low carbon steel with a section of 1550mm is produced on the slab continuous casting machine. The crystallizer monitoring system is set up in three rows with 18 monitoring thermocouples in each row.

[0025] When the third tank was poured for 10 minutes, the crystallizer temperature monitoring screen showed that the temperature curve detected by the first row of thermocouples rose and then fell, and the temperature curves detected by the middle row and the third row of thermocouples rose after a period of time and then fell, and The temperature curves of the upper and lower rows intersect. At this time, the temperature curves detected by the same row of thermocouples on both sides do not conform to the set alarm temperature curve mode, so it is automatically judged that there is a bonding breakout phenomenon, and no alarm is given. After the slab came off the production line, no sticking traces were found after inspection, indicating that the judgment ...

Embodiment 2

[0027] Slabs of common carbon steel with a section of 1500mm are produced on the slab continuous casting machine. The crystallizer monitoring system is set up in three rows with 18 monitoring thermocouples in each row.

[0028] When pouring the fourth tank, the temperature curve 1 detected by the seventh thermocouple in the first row displayed on the crystallizer temperature monitoring screen rises and then falls, and the temperature curve 2 detected by the middle row of thermocouples is the same as that detected by the third row of thermocouples. The temperature curve of temperature 3 lags behind for a period of time and then rises and then falls, and with the 7th thermocouple as the center, the 6th, 5th, 4th and 8th, 9th, and 10th thermocouples on both sides of the same row appear symmetrically. The curve is similar to the temperature curve of the seventh thermocouple in the first row, but the response time lags successively, and the three rows of temperature curves displaye...

Embodiment 3

[0031] The slab of ultra-low carbon steel with a section of 1550mm is produced on the slab continuous casting machine. The crystallizer monitoring system is set up in three rows with 18 monitoring thermocouples in each row.

[0032] During the process of pouring the third tank, the crystallizer temperature monitoring screen shows that the temperature curve 1 detected by the first thermocouple in the middle row rises and then falls, and the temperature curves detected by the first thermocouple in the first row and the third row both lag After a period of time, there is a phenomenon of rising and then falling, and the temperature curves of the 2nd, 3rd, and 4th thermocouples in the three rows are similar to the temperature curves of the first thermocouple in the middle row, but the response time lags behind each other, and the temperature of the three rows The curves intersect, so it is determined that the phenomenon of bonded breakout occurs and an alarm is given. The continuo...

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Abstract

The invention provides a bonded bleed-out judging and alarming method. When a temperature monitoring screen of a crystallizer displays that an appeared temperature curve takes one thermocouple as a center or a starting point, the temperature curves of the thermocouples on both sides (one side) are similar to those of an alarm thermocouple, but the response time of the temperature curves of the thermocouples is changed in the manner of successive lagging, and when the temperature monitoring screen of the crystallizer displays that all the rows of the temperature curves are intersected, i.e. the bonded bleed-out is judged, and an alarm is given. At the same time, a continuous casting machine sharply slows down and enters a creep state, carries out a shell removing treatment on an internal blank shell of the crystallizer, and then accelerates the pulling rate slowly to a setting pulling rate. According to the invention, the alarm accuracy of the bonded bleed-out is improved greatly, and the alarm times and the rapid speed-down times of a casting machine are reduced, so that the problems of deepened vibration marks on the surface of a casting blank and reduction in the constant speed rate of a continuous casting machine due to the rapid speed-down of the casting machine are solved. Therefore, the productivity of the continuous casting machine and the internal quality of the casting blank are improved, the blanks with lapping defects and the quantity of waste products are reduced, and the yield of continuous blank casting is improved.

Description

technical field [0001] The invention belongs to the technical field of continuous casting technology, and in particular relates to a method for judging whether a bonded breakout is to be alarmed and processed by using a temperature detection curve. Background technique [0002] The bonded breakouts in the continuous casting and drawing process all occur between the slab shell and the copper plate on the inner wall of the crystallizer, which is a frequent form of breakouts. Therefore, bonded steel breakout alarm device also arises at the historic moment. That is, the temperature change of the inner wall of the mold is monitored by two or three rows of thermocouples installed on the outer wall of the crystallizer, and whether a bonding breakout occurs is determined by the unique change trend of the temperature curve. There are three main types of temperature curves: [0003] 1. The temperature curve detected by the upper row of thermocouples rises and then falls, and the tem...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D11/16
Inventor 赵晨光齐磊张相春李伟东杨辉王成青孟宪娟袁皓王向辉
Owner ANGANG STEEL CO LTD
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