Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Nodulizing method

A technology of spheroidizing treatment and spheroidizing agent, which is applied in the field of spheroidizing treatment of the flushing-in-bag method, can solve the problems of low absorption rate of effective elements and violent reaction, and achieves the solution of molten iron splash, production cost reduction, loss prevention and other problems. escape effect

Inactive Publication Date: 2013-01-02
TIANJIN WANLU LTD CO OF SCI & TECH +2
View PDF3 Cites 9 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The purpose of the present invention is to provide a spheroidizing treatment method, which utilizes the integral rare earth magnesium ferrosilicon spheroidizing agent lined with rectangular or square steel pipes to cooperate with the spheroidizing treatment bag covering the cover to solve the problem of reaction during spheroidizing treatment by rushing into the bag. To solve the problem of severe and low absorption rate of effective elements, precisely control the spheroidization reaction time, improve product quality, reduce production costs, give full play to and utilize resources, and significantly improve the production environment of the nodulizer production process and use process

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Nodulizing method
  • Nodulizing method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] Example 1: It is carried out under the conditions of cold-air cupola smelting, the melting rate is 2 tons / hour, and the attached figure 1 The overall rare earth magnesium ferrosilicon spheroidizing agent 2 with outer square steel pipe lined with square steel tube is stably fixed to the bottom of the molten iron ladle by a wedge-shaped plug for spheroidizing treatment. Each ladle of molten iron weighs 1000kg, and the red hot ladle is used continuously , The temperature of the molten iron in the tapping tank is 14g0℃, the sulfur content of the original molten iron is 0.063%, and the overall rare earth magnesium ferrosilicon spheroidizing agent that does not include the outer lining square steel pipe contains 15% Mg, 2% RE and 58% Si. The input includes the outer lining The weight of the overall rare earth magnesium ferrosilicon spheroidizing agent 2 of the square steel pipe accounts for 1.15% of the weight of the molten iron to be treated. 0.4% is added to the 72SiFe inocula...

Embodiment 2

[0033] Example 2: It is carried out under the smelting conditions of an intermediate frequency electric furnace, with attached figure 1 The overall rare earth magnesium ferrosilicon spheroidizing agent 2 with the outer rectangular steel pipe lined with the rectangular steel tube is stably fixed on the bottom of the molten iron ladle by a wedge-shaped plug for spheroidizing treatment. The weight of each ladle is 1000kg, and the molten iron temperature of the electric furnace is 1568. ℃, the sulfur content of the original molten iron is 0.025%, excluding the overall rare earth magnesium ferrosilicon spheroidizing agent containing Mg 12.5%, RE1% and Si containing 5g%, excluding the outer square steel pipe lined with integral rare earth magnesium The weight of the ferrosilicon spheroidizing agent 2 accounts for 0.75% of the weight of the molten iron to be treated, and 0.35% is added to the 72SiFe inoculant package. After the spheroidizing reaction is completed, the slag is removed wi...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
heightaaaaaaaaaa
particle sizeaaaaaaaaaa
Login to View More

Abstract

The invention relates to a nodulizing method for producing nodular cast iron, which comprises the following steps: injecting a fused rare-earth (RE) magnesium silicon iron nodulizer alloy liquid, which contains at most 20% of Mg, at most 65% of Si and at most 3% of RE, into a rectangular steel tube, solidifying, and cooling; and fixing the integral RE magnesium silicon iron nodulizer of the outer lining rectangular steel tube into the nodulizing ladle by using refractory bricks and wedged blocks on the bottom in the cladded nodulizing ladle, and nodulizing by a ladle-in process. The nodulizing reaction time is controlled precisely, the temperature drop in the nodulizing process and casting process is low, the absorptivity of Mg, RE and Si after nodulization is high, and no degraded nodulization appears within 15 minutes after the nodulizing reaction finishes, thereby improving the production environment in the nodulizer manufacturing process and use process, obviously lowering the production cost and improving the product quality. Compared with the traditional rare-earth magnesium silicon iron nodulizer with the RE content of 2-8%, the nodulizing technique provided by the invention lowers the consumption of the RE by 50-75%.

Description

Technical field [0001] The invention relates to a spheroidizing method for producing nodular cast iron, and more specifically, it is a spheroidizing method that uses a block of rare earth magnesium ferrosilicon spheroidizing agent lined with rectangular or square steel pipes in a spheroidizing ladle. Processing method. Background technique [0002] Rare earth magnesium ferrosilicon alloy is widely used as nodularizing agent in enterprises producing ductile iron parts. Rare earth magnesium ferrosilicon alloy spheroidizing agent is currently the largest amount of spheroidizing agent used at home and abroad, but in its traditional production process, energy consumption is high, melting loss is large, and environmental pollution is serious. Traditional spheroidizing agent has low magnesium absorption rate. Larger addition amount. For a long time, technical personnel at home and abroad have made unremitting efforts to study the spheroidizing process technology of the spheroidizing m...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C22C33/10C21C1/10
Inventor 刘年路刘昌晨
Owner TIANJIN WANLU LTD CO OF SCI & TECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products