Preparation process of self-lubricating wear-resistant injection molding molybdenum disulfide polyformaldehyde

A production process and disulfide technology, applied in the field of organic polymer composite materials, can solve the problem of high raw material cost and production cost, little improvement in product wear resistance, cost control, and unbalanced production stability in improving wear resistance, etc. problems, to achieve the effect of convenient procurement, low production cost, and improvement of comprehensive competitiveness

Inactive Publication Date: 2013-01-23
KECHUANG POLYMER SUZHOU
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In order to obtain better wear resistance and expand the application field, many institutions and enterprises have conducted research on improving the wear resistance of polyoxymethylene. However, it is difficult to control costs, improve wear resistance, and control decomposition to improve production stability. etc. have not always been balanced and unsatisfactory, so no good application results have been achieved
Either the wear resistance of the product is improved, but the raw material cost and production cost are too high to form industrialized and large-scale production, or the raw material cost and production cost are well controlled, but the wear resistance of the product is not greatly improved, and the effect is not obvious At present, for various reasons, developed countries such as Europe, America / Japan have set off various restrictions on foreign imported products and set up a series of barriers. Among them, the requirements for halogen-free materials and environmental protection requirements for electronic and electrical products are strict. Formaldehyde will decompose during injection molding or extrusion to produce products, resulting in a choking odor, which has also become a serious problem for many export companies in my country.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0010] Embodiment 1 provides a self-lubricating wear-resistant injection molding grade molybdenum disulfide filled polyoxymethylene, which is composed of the following components by weight ratio, polyoxymethylene: 87.4%; antioxidant: 1.5%; aldehyde absorbent: 0.7%; disulfide Molybdenum powder: 5%; toughening agent: 3%; coupling agent: 0.2%; other additives: 2.2%;

[0011] First weigh the polyoxymethylene, antioxidant, aldehyde absorbent, molybdenum disulfide powder, toughening agent, coupling agent, and other additives according to the proportion and then mix them in the mixer at low speed for 10 minutes. For mixing, the gap between the stirring blade and the cylinder wall should be less than 0.5 cm. The mixing effect of raw and auxiliary materials should be visually observed that the various particles and powders are basically uniform, and there is no obvious agglomerate or aggregation; the twin-screw extruder uses a 36 aspect ratio and a medium-strength shear The screw combi...

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PUM

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Abstract

The invention relates to an organic polymer composite material, in particular to a preparation process of self-lubricating wear-resistant injection molding molybdenum disulfide polyformaldehyde; and the molybdenum disulfide polyformaldehyde comprises the components by weight percent: 86.5-90% of polyformaldehyde, 1-10% of molybdenum disulfide powder, 1-5% of toughening agent, 0.2-2.0% of antioxidant, 0.1-1.7% of aldehyde absorbing agent, 0.1-0.4% of coupling agent and 0.1-2.5% of other auxiliary agents. The technology adds the characteristic of high wear resistance based on maintaining the good comprehensive mechanical property; the raw materials of the technology are convenient to produce and purchase as well as are low in production cost; and the choking smell is not decomposed when the product is processed by injection molding or extrusion, so that the product competitiveness is comprehensively improved.

Description

technical field [0001] The invention relates to an organic polymer composite material, more specifically, relates to a self-lubricating wear-resistant injection molybdenum disulfide polyoxymethylene production process. Background technique [0002] Polyoxymethylene is a large variety of engineering plastics with excellent comprehensive properties. It has good mechanical properties, electrical properties, wear resistance, dimensional stability and chemical resistance, especially fatigue resistance, self-lubrication and wear resistance. It is the highest among all thermoplastics, so it is widely used to replace various non-ferrous metals and alloys to make automobiles, machinery, instruments, agricultural machinery, chemical parts, such as gears, cams, bearings, bushes, gaskets, valves, Liquid delivery pipes, handles and chemical containers, etc. [0003] In order to obtain better wear resistance and expand the application field, many institutions and enterprises have conduct...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L59/00C08K3/30
Inventor 孙平
Owner KECHUANG POLYMER SUZHOU
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