Automatic wire winding, binding and cutting integrated machine and automatic winding, binding and cutting method thereof

An all-in-one machine and wire technology, which is applied in the fields of bundling machine parts, conveying filamentous materials, packaging, etc., can solve the problems of low degree of automation, affecting product quality, and high labor intensity of workers

Inactive Publication Date: 2013-02-27
温增璟
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The existing technology is generally completed by simple winding equipment combined with manual labor, which requires manual threading, clamping and fixing, manual threading and manual unloading of the thread, the degree of automation is low, and the labor intensity of workers is high, so it is impossible to form an automated flow. Production line, so the enterprise's employment cost is higher
In the process of production, due to the influence of human factors, it is difficult to ensure the pass rate and consistency of the product, which in turn affects the quality of the product

Method used

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  • Automatic wire winding, binding and cutting integrated machine and automatic winding, binding and cutting method thereof
  • Automatic wire winding, binding and cutting integrated machine and automatic winding, binding and cutting method thereof
  • Automatic wire winding, binding and cutting integrated machine and automatic winding, binding and cutting method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0060] Such as Figure 1 to Figure 7 As shown, a wire automatic winding and cutting machine of the present invention includes a frame, the frame is provided with a winding device 2 for winding a wire coil 22, and the frame is also provided with a wire-drawing and cutting device. The upper line device 4, the cable tie cutting device 5 for cutting the cable tie 23, the cable tie wrapping device 6 for enclosing the cable tie 23 on the wire coil 22, the cable tie 23 for tightening the cable tie 23 on the wire coil 22 A belt tightening device 7 and an automatic clamping and unwinding device 8 for clamping and unloading the coil 22, the cable tie wrapping device 6 and the cable tie tightening device 7 are respectively arranged on both sides of the coil winding device 2; The cable tie winding device 6 is slidably connected to the frame and reciprocates between the winding device 2 and the cable tie cutting device 5, and the upper thread device 4 is slidably connected to the incoming ...

Embodiment 2

[0074] Such as Figure 8 to Figure 12 As shown, the difference between this embodiment and Embodiment 1 is: the all-in-one machine of this embodiment has a peeling function, and the method includes the following steps:

[0075] 1), the upper wire device 4 clamps and pulls the wire to the winding device 2, the upper wire device 4 hands the wire to the automatic clamping and unwinding device 8 of the winding device 2 to clamp, and the upper wire device 4 resets to the front end of the peeling device 10 ; 2), the wire arranging device 3 rises to position the wire, and the wire winding device 2 winds the wire. During the winding process of the wire, the wire arranging device 3 drives the wire to swing back and forth along the central axis of the coil 22 to make the wire evenly Winding in the winding device 2; 3), during the winding process of the wire rod, the cable tie wrapping device 6 moves to the cable tie cutting device 5, and the cable tie cutting device 5 inserts the cable ...

Embodiment 3

[0082] Such as Figure 13 As shown, the difference between this embodiment and Embodiment 1 is that: one side of the cable tie wrapping device 6 is provided with a winding stopper mechanism for assisting the winding device 2 in winding a large wire coil 22, the The winding retainer mechanism includes a support frame 111, a follower shaft 112 and a wire retainer 113, the support frame 111 is fixedly connected to the X-Y motion platform 67, the follower shaft 112 is connected to the upper end of the support frame 111, and the retainer The wire reel 113 is connected to the rotating shaft 112 . When the winding device 2 winds a larger wire reel 22, in order to prevent the wire reel 22 from sliding down, a winding stop mechanism is provided. The winding retainer mechanism and the cable tie wrapping device 6 move synchronously under the control of the X-Y motion platform 67. When the cable tie wrapping device 6 slides to the cable tie shearing device 5 to take the cable tie 23, the...

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PUM

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Abstract

The invention relates to the technical field of mechanical automation production devices, in particular to an automatic wire winding, binding and cutting integrated machine and automatic winding, binding and cutting method thereof. The integrated machine comprises a frame, a wire releasing device, a wire feeding device, a wire winding device, a ribbon tightening device, a ribbon contour device and a ribbon cutting device are arranged on the frame, a wire is pulled to the wire winding device through the wire feeding device and is automatically clamped, fixed and wound by the wire winding device, an annular wire coil is formed after the wire is wound, a ribbon cut off by the ribbon cutting device is conveyed to the wire coil by the ribbon contour device and is further tightened onto the wire coil by the ribbon tightening device, the wire is cut off by the wire feeding device, the wire coil is automatically unloaded by a wire clamping and coil unloading device, the winding, binding and cutting process of the whole wire coil is finished, the wire can be peeled and accuracy of the length of the wire coil can be controlled according to requirements of a customer, fully automatic unmanned operation of wire winding / length counting, wire binding, compensation, wire cutting, peeling and coil unloading is realized, and the manufacturing cost of an enterprise is reduced.

Description

technical field [0001] The invention relates to the technical field of mechanical automation production equipment, in particular to an automatic wire winding and cutting machine and an automatic winding and cutting method thereof. Background technique [0002] With the widespread use of electrical equipment, the consumption of power cords has also increased dramatically. When the wire is made, it needs to be bundled into rolls. Bundling wires into rolls requires many processes, including: wire feeding, winding and length measurement, wire binding, compensation, wire cutting, stripping, and coil unloading. [0003] The existing technology is generally completed by simple winding equipment combined with manual labor, which requires manual threading, clamping and fixing, manual threading and manual unloading of the thread, the degree of automation is low, and the labor intensity of workers is high, so it is impossible to form an automated flow. Production lines, so the cost o...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B65B27/06B65B63/04B65B61/28B65B13/18B65B13/28B65B61/06B65H54/28B65H61/00H02G1/12
Inventor 温增璟
Owner 温增璟
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