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Method for making UV-absorbing ophthalmic lenses

An absorbing, lens technology, applied in glasses/goggles, applications, home appliances, etc., can solve problems such as unstable photopolymerization, ineffectiveness, and reducing the amount of UV rays

Inactive Publication Date: 2015-02-04
ALCON INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are several disadvantages associated with the use of known polymerizable UV absorbers
First, the efficiency of incorporation of UV absorbers into lenses may be uncertain
Second, the presence of UV absorbers in the lens-forming composition can reduce the amount of UV rays available to initiate polymerization and can even reduce the efficiency of covalent incorporation of UV absorbers into the resulting lens
Third, UV absorbers can lead to ineffective or unstable photopolymerization of the lens-forming composition

Method used

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  • Method for making UV-absorbing ophthalmic lenses
  • Method for making UV-absorbing ophthalmic lenses
  • Method for making UV-absorbing ophthalmic lenses

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0085] This example illustrates the preparation of amino-functionalized UV-absorbing compounds of the invention according to Michael addition as shown in Scheme 1 below:

[0086]

[0087] Preparation of amino-functionalized Norbloc.

[0088] Norbloc was obtained from Aldrich (Cat# 413437-100G). Cysteamine hydrochloride was obtained from Fluka (Cat# 30078). 0.1 N iodine in water was obtained from Acros (Cat# 124220010).

[0089] In a 2-liter three-neck round bottom flask, 40.0 g (123.7 mmol) of Norbloc were dissolved in 800 mL of THF. In a separate flask, 15.46 g (136.1 mmol) of cysteamine hydrochloride were dissolved in 25 mL of methanol. Using an addition funnel, the cysteamine HCl solution was added dropwise to the reaction flask with stirring. The reaction mixture was purged under nitrogen during the reaction time. When the addition was complete, the reaction mixture was heated to 35 °C. When the reaction mixture reached the desired temperature, a 0.25 mL sample wa...

Embodiment 2

[0095] This example yields the synthesis of a chain-extended polydimethylsiloxane vinyl macromer (CE-PDMS macromer) with terminal methacrylate groups:

[0096] In the first step, 49.85 g of α,ω-bis(2-hydroxyethoxypropyl)-polydimethylsiloxane was mixed with 11.1 g of isophorone diisocyanate (IPDI) in 150 g of dry methyl ethyl ketone ( α, ω-bis(2-hydroxyethoxypropyl)-polydimethylsiloxane (Mn=2000, Shin - Etsu, KF-6001a) blocked with isophorone diisocyanate. The reaction was maintained at 40 °C for 4.5 hours, forming IPDI-PDMS-IPDI. In the second step, 164.8 g of α,ω-bis(2-hydroxyethoxypropyl)-polydimethylsiloxane (Mn=3000, Shin-Etsu, KF-6002) and 50 g of dry MEK The mixture was added dropwise to the IPDI-PDMS-IPDI solution, to which an additional 0.063 g of DBTDL was added. The reactor was kept at 40 °C for 4.5 hours, forming HO-PDMS-IPDI-PDMS-IPDI-PDMS-OH. MEK was then removed under reduced pressure. In a third step, the terminal hydroxyl groups are capped with methacrylox...

Embodiment 3

[0099] This example illustrates the inventive method of incorporating typical compounds with amino groups into contact lenses.

[0100] Preparation of lens formulations. Lens formulations were prepared by dissolving the CE-PDMS macromer prepared in Example 2 and other components as listed in Table 1 in tert-amyl alcohol. NOTE: First add all components described below and allow to dissolve. VDMA was added to the formulation, rolled for ~1 hour, then immediately cast.

[0101] Table 1

[0102]

[0103] Preparation of lenses. The female portion of the polypropylene lens mold was filled with approximately 75 μL of the lens formulation prepared above, and the mold was closed with the male portion of the polypropylene lens mold (baseline mold). Contact lenses were assembled by placing closed molds with approximately 3.61 mW / cm 2 The top light intensity and about 3.54mW / cm 2 It was obtained by curing for about 5 minutes in a double-sided UV curing cabinet with a Phillips lamp ...

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Abstract

Described herein is a cost-effective and time-efficient method for making UV-absorbing contact lenses. In contrast to the conventional method for making UV-absorbing contact lenses which involves copolymerizing a lens forming composition including a UV-absorbing vinylic monomer, a method of the invention involves covalent attachment of a UV-absorbing compound having a second reactive functional group to a preformed contact lens having a first reactive functional group therein and / or thereon.

Description

[0001] The present invention relates to methods of making ophthalmic lenses (including contact lenses and intraocular lenses) that block ultraviolet ("UV") radiation, thereby providing some degree of protection to the eye from damage caused by UV radiation. The invention also provides UV-absorbing ophthalmic lenses prepared according to the methods of the invention. Background technique [0002] Typically, contact lens ensembles are produced by the so-called cast-molding process, which involves subjecting a lens-forming composition comprising vinylic monomers and / or vinylic macromonomers to thermal- or UV-molding in a mold. Induced free radical polymerization. UV-induced polymerization methods are generally preferred because of shorter process cycles than heat-induced polymerization methods. In certain applications, it is desirable to incorporate UV absorbers into ophthalmic lenses. One route is to copolymerize the polymerizable UV absorber with other lens-forming vinyl mono...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G02C7/04C08L83/04
CPCB29D11/00038G02B1/043G02C7/049G02C7/04B29D11/00048
Inventor N·T·塞缪尔J·D·普鲁伊特D·吴S·库尤
Owner ALCON INC