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Manufacturing method of active separable bulbous bow

A manufacturing method and bulbous bow technology are applied in the manufacturing field of ship parts, and can solve the problems of reducing the structural strength of bulbous bow, large fracture limit strain, and capability decline, etc.

Active Publication Date: 2015-08-19
JIANGSU HANTONG SHIP HEAVY IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] On the one hand, since the stiffness of the bulbous bow is generally much greater than that of the side of the collided ship, by changing the structural form or size of the bulbous bow, its stiffness is smaller than that of the side of the collided ship, so as to realize the It is very difficult to implement the collision protection method for active deformation and damage of the nose bow
On the other hand, since the bulbous bow structure needs to bear complex wave loads, if only from the perspective of collision protection, simply reducing the strength of the bulbous bow structure will lead to a decrease in its ability to withstand conventional wave loads
In the third aspect, if the strength of the bulbous bow is reduced, the structure of the bulbous bow is prone to permanent plastic deformation under normal load conditions, which will affect the usability of the bulbous bow
[0009] 3. Due to the large fracture limit strain of ordinary low-carbon steel, after the structure of the bulbous bow end is damaged, the protruding structure of the bulbous bow still exists and will not be separated from the main hull, and subsequent damage will still be caused to the opposing ship during the collision
But this collision scenario is not realistic

Method used

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  • Manufacturing method of active separable bulbous bow
  • Manufacturing method of active separable bulbous bow
  • Manufacturing method of active separable bulbous bow

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0048]The following will make a detailed description of this active separable bulbous bow, including the use of high-strength materials to replace ordinary low-carbon steel materials. This high-strength material has certain characteristics, these characteristics include: high yield strength, relatively obvious brittleness, and low fracture strain value.

[0049] The use of an actively separated bulbous bow on the hull can greatly reduce the threat of the bulbous bow to the opposing ship. In the process of high-energy impact, the bulbous bow is separated from the hull by destroying the high-strength material, reducing the damage of the bulbous bow to the hull structure of the opposing ship; in the process of low-energy impact, the high-strength The material is essentially in the elastic range, and the deformation of the bulbous bow essentially returns to its original shape and maintains sufficient integrity to resist subsequent impacts.

[0050] Refer to the accompanying drawi...

Embodiment 2

[0067] In order to realize the technical solution described in this patent, a simpler alternative is: use the high-strength material flux of the present invention to connect the main hull outer plate and the bulbous bow outer plate together. Since the flux itself already has various mechanical properties of low-alloy high-strength materials, it is completely unnecessary to select a suitable low-alloy high-strength material, and it does not need to be manufactured, but directly uses the high-strength material flux of the present invention to convert the existing The same brittle active fracture performance can be achieved by welding the main hull shell plate and the bulbous bow shell plate together.

[0068] The following are several groups of optional low-alloy high-strength material fluxes of the present invention, but it should be noted that the optional high-strength material fluxes of the present invention are not limited to the listed groups.

[0069] Table 4: The chemica...

Embodiment 3

[0075] The low-alloy high-strength metal material can also be partially installed at the connection portion between the bulbous bow outer plate and the main hull outer plate. Such as Figure 1B As shown, the upper and lower parts of the low-alloy high-strength metal material can also be installed in a dislocation manner, Figure 2B The A-A sectional view clearly shows that the material of the upper part is a low-alloy high-strength metal material, and the material of the lower part is the material of the existing bulbous bow shell plate; at the connection part of the bulbous bow shell plate and the main hull shell plate, a spacer can also be used. The way of installing the low-alloy high-strength metal material is not shown in the figure.

[0076] Such as Figure 6 , the active separation type bulbous bow 5 manufactured according to the above method, when a ship collision occurs, the bulbous bow 5 contacts the cargo hold area 2 of the collided ship, and because the main hull...

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Abstract

Disclosed is a method for manufacturing an actively separable bulbous bow, which comprises the following steps: A. material selection: selecting a high-strength material; B. material shaping: processing the high-strength material into a matched size and shape according to the size and shape of a connecting part between the bulbous bow and a main hull; C. installation: installing the above-mentioned high-strength material at the connecting part between the bulbous bow and the main hull using a welding, bonding or embedding process for connecting the bulbous bow to the main hull; D. grinding treatment: grinding the above-mentioned connecting part to ensure that there is a smooth transitional connection between the bulbous bow and the main hull; E. rust prevention: adopting sandblasting and undercoating; and F. non-destructive watertight inspection: performing the non-destructive watertight inspection on the connecting part between the bulbous bow and the main hull. The high-strength material is a low-alloy and high-strength metal, with a yield strength value of not less than 390 Mpa, and using the bulbous bow can reduce the damage to the hull of an opposite ship caused by the bulbous bow during ship collision.

Description

technical field [0001] The invention relates to a manufacturing method of a ship component, in particular to a manufacturing method of an actively separated bulbous bow. Background technique [0002] The bulbous bow structure has unique benefits in reducing the wave-making resistance of high-speed ships and the visco-pressure resistance of low-speed ships. It has been adopted by a large number of ship designers for a long time, especially in the design of container ships. However, the bulbous bow is the protruding part of the bow of the ship, which protrudes very long. If it comes into contact with other ships during the voyage, it may be embedded in the other ship's hull, causing the cargo of the other ship to leak. For ships carrying dangerous goods such as oil tankers, chemical tankers, and nuclear fuel, if the cabin is broken, it will inevitably lead to leakage of dangerous goods, and such accidents often cause disastrous consequences. [0003] Conventional methods, in ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B63B9/06B23K35/24B23K35/362C22C38/48C22C38/58
CPCB63B1/063Y02T70/126B63B1/06Y02T70/10
Inventor 张乐山李兵赵效东
Owner JIANGSU HANTONG SHIP HEAVY IND