Energy consumption simulating method orienting machining task of machine shop

A technology of mechanical workshop and simulation method, which is applied in computer simulation and energy consumption field of machinery manufacturing industry to achieve broad application prospects, reduce energy consumption cost, and achieve the effect of low cost.

Active Publication Date: 2013-06-12
CHONGQING UNIV
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  • Application Information

AI Technical Summary

Problems solved by technology

At present, the existing technology does not involve the process of energy consumption dynamically driven by processing tasks, especially how to analyze and evaluate the energy consumption of processing tasks in the mechanical workshop under

Method used

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  • Energy consumption simulating method orienting machining task of machine shop
  • Energy consumption simulating method orienting machining task of machine shop
  • Energy consumption simulating method orienting machining task of machine shop

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Experimental program
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Embodiment

[0066] The method of the invention is used to simulate the energy consumption of three groups of processing tasks in a flexible machine workshop. The three groups of processing tasks are respectively recorded as workpiece A, workpiece B and workpiece C; the batch size of workpiece A is 20 pieces, the batch size of workpiece B is 40 pieces, and the batch size of workpiece C is 30 pieces. There are 7 machine tools in the workshop that can be used to perform the processing tasks, numbered as: Machine Tool 1 (M1), Machine Tool 2 (M2), Machine Tool 3 (M3), Machine Tool 4 (M4), Machine Tool 5 (M5), Machine Tool 6 (M6) and machine tool 7 (M7).

[0067] Referring to the specific implementation steps of the method, at first the simulation logic of the processing task energy consumption process is implemented on the Simulink platform in the Matlab simulation tool, as Image 6 shown.

[0068] Then, initialize and set the processing task plan information in the energy consumption proces...

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Abstract

The invention provides an energy consumption simulating method orienting a machining task of a machine shop. According to the method disclosed by the invention, the energy consumption process logic of the machining task of the machine shop is firstly set, and an energy consumption process module, an energy consumption entity module and an energy consumption triggering module are arranged to be used for simulating the energy consumption process of the machining task of the machine shop; then machining task scheme information in the energy consumption process logic and basic energy consumption information of the machining task are initially set; and finally a simulation process is operated to obtain rich information such as machining energy consumption and stand-by energy consumption in spare time of the machine shop when executing the machining task, the total implementation time for executing the machining task and the operating state of a machine tool for executing the machining task. The method can be used for the system analysis of energy consumption in dynamic variable production running processes of the machine shop and the assessment of energy consumption of the elaborated machine shop, and can provide energy saving optimized decision support for various machining schemes particularly for multi-task flexible machine shops.

Description

technical field [0001] The invention relates to the fields of energy consumption in machinery manufacturing industry, computer simulation technology and the like, and in particular to an energy consumption simulation method for processing tasks in a machinery workshop. [0002] Background technique [0003] Global warming and carbon emission regulations are implemented around the world, both of which are important factors in forcing the manufacturing industry to save energy. Electric energy is a necessary resource in the production process of mechanical workshops. Reducing its consumption is not only to reduce production and operation costs, but also to reduce CO 2 emissions. The total energy consumption of large-volume and wide-ranging mechanical workshops is huge, so its energy consumption problem has been paid more and more attention, and it is regarded as one of the important issues that must be solved to achieve sustainable development in the field of machinery manufa...

Claims

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Application Information

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IPC IPC(8): G06Q10/06G06Q50/04
CPCY02P90/30
Inventor 何彦刘波林申龙鄢萍李育锋王乐祥
Owner CHONGQING UNIV
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