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Method for producing acrylate and method for recovering acrylic acid

A technology of acrylic ester and production method, applied in the field of production and use of acrylic ester, can solve problems such as being difficult to be perfected, and achieve the effects of easy recovery and excellent recovery efficiency

Active Publication Date: 2015-08-12
TOAGOSEI CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] However, in these methods, since the organic solvent is used for extraction and recovery, it is necessary to have equipment for extraction and equipment for recovering the organic solvent, and if the concentration of acrylic acid in the recovered liquid is as low as below 30% by weight, in order to recover the Reuse of acrylic acid must be refined by distillation, etc., and it is difficult to say that it is in a perfect state

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0167] 3000g of acrylic acid, 1470g of dipentaerythritol (hereinafter referred to as "DPET"), 70g of 78% sulfuric acid, 10g of hydroquinone (hereinafter referred to as "HQ") and 2450g of toluene were placed in a 10L reactor , under a pressure of 53 kPa, heated in an oil bath set at 100° C., and reacted for 10 hours while removing condensation water as azeotropic water with toluene. The weight of the reaction solution at this time was 6250 g.

[0168] After completion of the reaction, 3500 g of toluene was added. Next, after adding 325 g of pure water and stirring, it left still and separated into the upper layer (organic phase) and the lower layer (water phase). The lower layer (aqueous phase) was extracted from the reactor, and the upper layer (organic phase) was recovered.

[0169] After adding 1700 g of 20% sodium hydroxide aqueous solution to this upper layer (organic phase), it left still after stirring, and obtained the upper layer (organic phase) of 9000g and the lowe...

Embodiment 2

[0179] 78% sulfuric acid was slowly added to 300 g of the neutralized waste water obtained in Example 1 until the pH became 3. In addition, the temperature of the liquid at the time of sulfuric acid addition was maintained at 25 to 30°C. In addition, the added 78% sulfuric acid was 59.0 g.

[0180] Next, the liquid temperature was kept at 30 to 35°C and left to stand to separate into an upper layer (aqueous acrylic acid layer) and a lower layer (aqueous sodium sulfate layer).

[0181] The solution separated into two phases was transferred to a separatory funnel, and the lower layer (sodium sulfate aqueous solution layer) was extracted.

[0182] The obtained upper layer of the acrylic acid aqueous solution layer was 151.8 g, and the acrylic acid concentration was 37.4%, and 76.7% of acrylic acid could be recovered with respect to the acrylic acid contained in the neutralized waste water.

Embodiment 3

[0184] 98% sulfuric acid was slowly added to 300 g of the neutralized wastewater obtained in Example 1 until the pH became 2. In addition, the temperature of the liquid at the time of sulfuric acid addition was maintained at 25 to 30°C. In addition, the added 98% sulfuric acid was 52.1 g.

[0185] Next, the liquid temperature was kept at 30 to 35°C and left to stand to separate into an upper layer (aqueous acrylic acid layer) and a lower layer (aqueous sodium sulfate layer).

[0186] The solution separated into two phases was transferred to a separatory funnel, and the lower layer (sodium sulfate aqueous solution layer) was extracted.

[0187] The obtained upper layer of the acrylic acid aqueous solution layer was 128.4 g, and the acrylic acid concentration was 44.6%, and 77.4% of acrylic acid could be recovered with respect to the acrylic acid contained in the neutralized wastewater.

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Abstract

The purpose of the present invention is to provide: an acrylate production process which does not require a step of extracting acrylic acid with an organic solvent, enables the increase in concentration of acrylic acid in a solution from which an acrylate is to be recovered, and has excellent acrylic acid recovery efficiency; and an acrylic acid recovery method. This acrylate production process and this acrylic acid recovery method are characterized in that a solution which comprises acrylic acid and / or an alkali metal salt thereof, an alkali metal salt of sulfuric acid and water, has a content of acrylic acid and / or the alkali metal salt thereof of equal to or more than a specific value, and has a specified pH value is separated into two phases, i.e., a phase (an upper phase) containing acrylic acid and / or the alkali metal salt thereof in a larger amount and a phase (a lower phase) containing the alkali metal salt of sulfuric acid in a larger amount.

Description

technical field [0001] The present invention relates to a method for producing acrylic acid mainly aimed at recovering and reusing acrylic acid generated in the reaction in the production of acrylate, preferably high-boiling acrylate, and a method for recovering acrylic acid, belonging to the production and use of acrylic acid The technical field of esters and the technical field of using acrylic acid. Background technique [0002] Acrylic esters are often produced by esterifying acrylic acid and alcohol in the presence of an acid catalyst. [0003] In the production of low-boiling point acrylate, the reaction liquid is distilled for purification. [0004] In addition, since distillation is not easy in the manufacture of high-boiling point acrylate, the esterification reaction solution containing the reaction solvent is neutralized to remove the acid catalyst and acrylic acid, and the organic phase and the aqueous phase are separated into two layers, and the organic layer i...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C07C67/08C07C51/48C07C57/04C07C67/48C07C69/54
CPCC07C51/48C07C67/08C07C67/48
Inventor 伊藤直和吉川政义榊原秀纪
Owner TOAGOSEI CO LTD