Method for producing grinding electroplated diamond wheel

A technology of electroplating diamond and nickel-plating diamond, which is applied in the direction of electrolytic coating, electrolytic process, electrolytic components, etc., can solve the problems of slow sedimentation speed, formation of metal hard shell, and inability to guarantee quality, and achieve good shape retention and high precision , The effect of high-efficiency grinding

Active Publication Date: 2013-06-26
白鸽磨料磨具有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the current electroplating method can only produce coarse grinding wheels with a diamond abrasive particle size of more than 40 μm. When the diamond abrasive particle size is finer, only by the gravity of the abrasive, the fine-grained abrasive is suspended in the electroplating solution, and the sedimentation speed is too slow. The deposition is fast, so that the ratio of metal bond to abrasive in the grinding layer of the manufactured grinding wheel cannot be controlled, forming a metal hard shell or creating voids, and the quality cannot be guaranteed

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  • Method for producing grinding electroplated diamond wheel
  • Method for producing grinding electroplated diamond wheel
  • Method for producing grinding electroplated diamond wheel

Examples

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Effect test

Embodiment 1

[0038] The preparation method of the electroplated diamond for grinding of the present embodiment, such as figure 1 shown, including the following steps:

[0039] 1) Prepare the electroplating solution, the composition and content of the electroplating solution are shown in Table 1, adjust the pH value of the electroplating solution to 3.8, and control the temperature of the electroplating solution to 50°C;

[0040] 2) Pre-plating treatment: Carry out pre-plating treatment on diamond abrasives, anode materials, and grinding wheel substrates respectively. The diamond abrasives are nickel-plated diamonds with a particle size range of 8-12 μm and an average particle size of 10 μm. The mass of metal nickel in nickel-plated diamonds is The content is 4%; the anode material is metallic nickel; the grinding wheel base is low carbon steel.

[0041] Diamond abrasive pre-plating treatment: put nickel-plated diamond into 5% H 2 SO 4 Etched in the solution for 20s, then took it out an...

Embodiment 2

[0049] The preparation method of the electroplated diamond for grinding of the present embodiment, such as figure 1 shown, including the following steps:

[0050] 1) Prepare the electroplating solution, the composition and content of the electroplating solution are shown in Table 1, adjust the pH value of the electroplating solution to 4.0, and control the temperature of the electroplating solution to 60°C;

[0051] 2) Pre-plating treatment: Carry out pre-plating treatment on diamond abrasives, anode materials, and grinding wheel substrates respectively. The diamond abrasives are nickel-plated diamonds with a particle size range of 5-10 μm and an average particle size of 8 μm. The mass of nickel in nickel-plated diamonds is The content is 3%; the anode material is metal nickel; the grinding wheel base is low carbon alloy steel.

[0052] Diamond abrasive pre-plating treatment: put nickel-plated diamond into 4% H 2 SO 4 Etch in the solution for 20s, then take it out and wash...

Embodiment 3

[0060] The preparation method of the electroplated diamond for grinding of the present embodiment, such as figure 1 shown, including the following steps:

[0061] 1) Prepare the electroplating solution, the composition and content of the electroplating solution are shown in Table 1, adjust the pH value of the electroplating solution to 4.2, and control the temperature of the electroplating solution to 55°C;

[0062] 2) Pre-plating treatment: Carry out pre-plating treatment on diamond abrasives, anode materials, and grinding wheel substrates respectively. The diamond abrasives are nickel-plated diamonds with a particle size range of 10-20 μm and an average particle size of 15 μm. The mass of nickel in nickel-plated diamonds is The content is 5%; the anode material is metallic nickel; the grinding wheel base is No. 40 steel.

[0063] Diamond abrasive pre-plating treatment: put nickel-plated diamond into 6% H 2 SO 4 Etched in the solution for 20s, then took it out and washed ...

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Abstract

The invention discloses a method for producing a grinding electroplated diamond wheel. The method comprises the steps of: 1, preparing an electroplating bath; 2, pre-treating before plating; 3, pre-plating, wherein the current density is 1.2-1.8A/dm<2>, and the thickness of a pre-plating layer is 7-10micrometers; 4, magnetically sand feeding, namely applying magnetic induction intensity of 400-1000mT on a plating surface of a grinding wheel base body so as to absorb a diamond abrasive through the plating surface of the grinding wheel base body, and depositing an electroplating layer through electrifying, wherein the sand feeding current density is 0.5-0.8A/dm<2>, and the thickness of the plating layer is 15% of the average particle size of the diamond abrasive; 5, thickening, wherein the current density is 1.6-2.0A/dm<2>, and the thickness of the thickened plating layer is 65% of the average particle size of the diamond abrasive; and 6, treating after the plating so as to obtain the grinding electroplated diamond wheel. By utilizing the method for producing the grinding electroplated diamond wheel, the abrasive with fine granularity can be uniformly solidified on the plating surface, and the produced grinding wheel has good shape retention performance and satisfies grinding requirements on high precision and high efficiency.

Description

technical field [0001] The invention belongs to the technical field of electroplated diamond grinding wheels, and in particular relates to a preparation method of electroplated diamond grinding wheels for grinding. Background technique [0002] With the rapid development of photoelectric communication, optics, automobile, bioengineering, and aerospace industries, small-diameter aspheric optical glass lenses are widely used in digital cameras, camera phones, car camera devices, DVD read heads, microscopic and telescopic lenses, and CCDs. The demand for products such as camera lenses, endoscopes, weapon aiming systems, and lunar rover camera devices has increased sharply. The popularization and application of optical glass aspheric lens molding technology is a major revolution in the optical industry in the processing of optical glass parts. Among them, the most effective means of creating high shape accuracy and high surface quality is nano-mirror grinding using small-diamet...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C25D15/00C25D21/12C25D5/00C25D5/22
Inventor 周涛张国威
Owner 白鸽磨料磨具有限公司
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