Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Magnetic epoxy resin powder solvent and its method for packaging inductance

A technology of epoxy resin powder and soft magnetic ferrite, which is applied in the fields of epoxy resin coating, magnetism of organic materials/organic magnetic materials, inductance/transformer/magnet manufacturing, etc. Reduce packaging efficiency and uniformity, reduce packaging coating uniformity and other issues, achieve the effect of increasing inductance value, stable and reliable quality, and maintaining uniformity

Active Publication Date: 2016-01-20
深圳市同利科斯电子有限公司
View PDF4 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the existing plug-in inductance devices on the market have a single function. Although there are mass production of epoxy resin powder coating inductors, they have no electromagnetic shielding ability; The change is large, the position gap between the magnetic core and the magnetic cover is different, the inductance value and current resistance will change, and the material cost of the magnetic cover is very high
The Chinese patent with the patent application number: 200410097119.1 discloses a surface mount coil component and its manufacturing method. The patent provides a rubbery epoxy resin encapsulation material, because soft magnetic ferrite is added to this gelatinous substance After the powder is still a gelatinous substance, the consistency is high and the fluidity is poor. It is difficult to package the inductor, which reduces the efficiency and uniformity of the package.
In addition, when using this kind of glue-like epoxy resin material, it will first melt and have fluidity during the high-temperature heating and curing process. During baking, the glue will flow to the bottom or flow out along the line groove, resulting in a thin surface after drying. A lot of accumulation at the bottom or flow out of the wire groove reduces the uniformity of the packaging coating

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] A magnetic epoxy resin powder solvent comprises the following substances: 30% of epoxy resin powder coating material, 5% of curing agent, 25% of nickel-zinc ferrite grinding powder particles, and 40% of organic solvent.

[0021] The method for using the magnetic epoxy resin powder solvent encapsulation inductor of the above-mentioned composition comprises the following steps:

[0022] (1) After mixing the epoxy resin powder coating material, curing agent, soft ferrite core grinding powder particles, and organic solvent in proportion, use a stirring device to stir at high speed and fully to make a magnetic epoxy resin powder solvent ;

[0023] (2) The stirred magnetic epoxy resin powder solvent needs to be placed for more than 12 hours so that the curing agent can be fully dissolved;

[0024] (3) Before use, add an organic solvent of 0.8 times the weight of the magnetic epoxy resin powder solvent to dilute, and then use a stirring device to stir at a high speed after mi...

Embodiment 2

[0028] A magnetic epoxy resin powder solvent, characterized in that it contains the following substances: 35% epoxy resin powder coating material, 10% curing agent, and the grinding of two substances: magnesium zinc ferrite and manganese zinc ferrite 25% of powder particles, 30% of organic solvents.

[0029] The method for using the above-mentioned magnetic epoxy resin powder solvent-encapsulated inductor includes the following steps:

[0030] (1) After mixing the epoxy resin powder coating material, curing agent, soft ferrite core grinding powder particles, and organic solvent in proportion, use a stirring device to stir at high speed and fully to make a magnetic epoxy resin powder solvent ;

[0031] (2) The stirred magnetic epoxy resin powder solvent needs to be placed for 18 hours;

[0032] (3) Before use, add an organic solvent twice the weight of the magnetic epoxy resin powder solvent to dilute, and then use a stirring device to stir at a high speed after mixing;

[0...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a magnetic epoxy resin powder solvent and a method for packaging an inductor by the utilization of the magnetic epoxy resin powder solvent. The magnetic epoxy resin powder solvent is characterized by comprising the following substances: 25-50% of epoxy resin powder coating material, 5-25% of curing agent, 20-50% of soft magnetic ferrite core ground powder particles and 20-50% of organic solvent. The method for packaging the inductor by the utilization of the magnetic epoxy resin powder solvent includes the following steps: performing full diluting with the organic solvent, enabling an inductance coil to face down, immersing the inductance coil into the magnetic epoxy resin powder solvent, then pacing the inductance coil on a baking rack to bake the inductance coil for 5-30min, sending the inductance coil into an oven, setting the temperature at 80-120DEG C, and baking the inductance coil for 1-3 hours. The magnetic epoxy resin powder solvent has the advantages of being capable of promoting the inductance of the inductor and saturation resistance of a current, low in consistence, good in mobility, easy to use for coating, free of sticking, and capable of promoting production efficiency; when heated, the magnetic epoxy resin powder solvent is directly solidified and will not flow, and thus uniformity of a coating can be kept; the inductance value is made to be stable, the change of error is small, quality is more reliable, and the magnetic epoxy resin powder solvent is mainly applicable to packaging of a direct-insertion inductor.

Description

technical field [0001] The invention relates to a magnetic epoxy resin powder solvent for packaging in-line inductors, a manufacturing process thereof and a method for packaging in-line inductors. Background technique [0002] With the miniaturization of electronic products, the advent of various types of high-definition displays and the popularization of low-cost LED lighting products, there are higher requirements for existing inductance devices. Change. Moreover, a shielding function is required to reduce the interference of the electromagnetic field generated by the inductance device on other components. At present, the existing plug-in inductance devices on the market have a single function. Although there are mass production of epoxy resin powder coating inductors, they have no electromagnetic shielding ability; If the change is large, the position gap between the magnetic core and the magnetic cover is different, the inductance value and the current resistance capac...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): H01F1/42C09D163/00C09D7/12H01F41/00
Inventor 王强
Owner 深圳市同利科斯电子有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products